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The Sixth Sigma: Achieve Breakthrough Performance Using Six Sigma

Thursday, May 08, 2008

Kaizen Constant Suggestions for Improvement

Kaizen principles are considered in public service for improving government. ...

... "Kaizen reaches every employee from the top floor to the floor sweeper, motivating each one to think and develop small but constant suggestions for doing whatever they do better, not once a day, or once a week, but always. " ...


Via Weymouth News: Clean with Kaizen

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Wednesday, May 07, 2008

Kaizen Success Approach

Toyota's relentless drive for continuous improvement through kaizen is discussed. ...

... "The answer has a lot to do with another distinctive element of Toyota's approach: defining innovation as an incremental process, in which the goal is not to make huge, sudden leaps but, rather, to make things better on a daily basis. " ...


Via The New Yorker: Secret of Success

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Tuesday, May 06, 2008

Future Flexible Manufacturing

The future of manufacturing is considered ...

... "Meanwhile, flexible manufacturing technologies on the horizon will change fabrication from massive and centralized to lightweight and ad hoc. " ...


Via The Institute For The Future: Future of Making

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Monday, May 05, 2008

Cycle Time Improves with Lean Six Sigma

Lean project cuts time from the process
Army trims cycle times and eliminates defects with Lean Six Sigma projects. ...

... "Those delays became one of the first targets of a Lean Six Sigma project under Lt. Gen. Michael Rochelle, Army deputy chief of staff for personnel. " ...


Via FCW: Army uses Lean

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Sunday, May 04, 2008

Lean Practitioners Share Successes

American Association for Manufacturing Excellence provides opportunity for sharing success stories. ...

... "Topic: Lean manufacturing in the spotlight. Lean practitioners will share their continuous-improvement lean success stories and more. " ...


Via Minneapolis-St Paul Star-Tribune: Business Calendar

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Saturday, May 03, 2008

Kaizen Drives Change

Create new habits by incorporating kaizen principles into your life. ...

... "She recommends practicing a Japanese technique called kaizen, which calls for tiny, continuous improvements. " ...


Via New York Times: New Habits

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Wednesday, April 30, 2008

Design for Manufacturability Defined

Intel focuses on being proactive in the design stage. ...

... "DFM is a means of proactively addressing product issues early in the design cycle. It provides a means for integrating specific manufacturing concerns into a product's design to obtain a product that is easier to manufacture with excellent overall quality. " ...


Via Intel: Design for Manufacturability

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Tuesday, April 29, 2008

Kanban 2Bin System

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Sunday, April 27, 2008

Predictive Equipment Maintenance

Sikorsky Aircraft, leader in design and manufacture of advanced helicopters, will use SPSS Predictive Analytics software to predict maintenance needs driving customer satisfaction and aircraft safety in its helicopter fleets. ...

Sikorsky will use predictive analytics to improve maintenance processes

... "Sikorsky offers customers various maintenance assurance programs to help improve aircraft availability and operate their fleet at a known cost. Included in this offering is the Total Assurance Program (TAP), covering up to 98 percent of costs related to parts and services. The organization sought a software solution to help identify and predict equipment maintenance for helicopter customers, ultimately increasing customer satisfaction. Sikorsky selected SPSS Predictive Analytics text mining and data mining software and its Predictive Analytics enterprise-wide enabling platform to analyze helicopter and pilot data collected by the aircraft health and usage monitoring system and flight maintenance log records. " ...


Via SPSS: Predictive Analytics

UPDATE 4/28/2008: Here's another example of company that uses service innovation to drive customer differentiation: Rolls Royce. ...

Service Innovation: "Spohrer says he was told at a meeting, don't buy the engines. Instead, they buy a service level agreement and a service, so that every time a plane lands Rolls Royce technicians work to improve the engine's performance from a command centre that knows where all the engines are and at what altitude."

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Saturday, April 26, 2008

Education Key to Manufacturing Future

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Thursday, April 24, 2008

Lean Six Sigma Training

American Statistical Association offers web-based training program on April 30. ...

... "The session, Beyond the Factory Floor: Succeeding with Lean Six Sigma Outside of Manufacturing, will be presented by Roger Hoerl of GE Corporate Research. The webinar will briefly review the dramatic rise of the service economy, discuss challenges to proper application of Lean Six Sigma there, and then discuss practical approaches for overcoming them. " ...


Via American Statistical Association: New Web-based Training Program

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Wednesday, April 23, 2008

Modeling Software with Six Sigma Performance

Computational fluid dynamics algorithms are used in modeling and simulation of computer data centers to understand designs before implementation. ...

... "For future modeling, ABN AMRO will buy Six Sigma software. They'll drop a bunch of hypothetical servers into a hypothetical CFD data center and gauge the outcome ... " ...


Via Search, DataCenter: CFD modeling

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Tuesday, April 22, 2008

Footwear Lean Manufacturing Creates Efficiency

Footwear manufacturers drive operating efficiencies through the application of lean manufacturing techniques. ...

... "Adidas AG CFO Robin Stalker said the company was well situated: We believe we are extremely well positioned competitively, vis-a-vis our competitors, in terms of lean manufacturing and engineering of our product. " ...


Via Footwear News: Crisis

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Monday, April 21, 2008

Six Sigma Fever Challenges GE

GE may be a victim of its past successes, as it becomes challenging for the current CEO, Immelt, to replicate the stellar performance of the GE of the past, with Jack Welch at the helm, which leveraged Six Sigma for consistent operating efficiencies coupled with growth gains. ...

... "The 40-plus price-to-earnings multiple came from a nutty euphoria generated by recurring Fortune covers, Six-Sigma fever, unnaturally consistent earnings and Welch’s need to publicly front the narrative. " ...


Via Portfolio: Jeff Immelt

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Sunday, April 20, 2008

Model-Driven DFSS

The use of models and simulations can accelerate innovation in a product development process that leverages DFSS methods. ...

... "A model-driven development process used in the context of a DFSS methodology can play a vital role in ensuring that the CTQs defined in the Customer Analysis phase are met in the final Verification phase. " ...


Via Embedded: Design for Six Sigma methodology

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Saturday, April 19, 2008

Nordam Group Lean Six Sigma Journey

Nordam Group continues its journey applying Lean Six Sigma by levarging its talent. ...

... "In the last two years, NORDAM has introduced Six Sigma and LEAN principles throughout its businesses to maximize efficiency in manufacturing and repair processes. Since, 13 stakeholders have successfully completed training projects and are now certified Six Sigma black belts. The team of expert problem solvers and process improvement leaders have completed or initiated 50 Six Sigma and LEAN programs companywide. Gardner is the second full-time black belt at NORDAM Transparency. " ...


Via Nordam Group: Six Sigma Coordination Role

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Friday, April 18, 2008

Process Mapping in Lean Six Sigma

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Thursday, April 17, 2008

Huttig Lean Manufacturing Initiative

Huttig Building Products reports net loss of $9.8 million for the 2008 first quarter compared to a net loss of $3.4 million in the corresponding year ago quarter. Net sales also declined by 25%, as the company adjusts its business strategy to seek efficiencies and conserve capital through lean methods. ...


... "Looking ahead, Huttig is implementing a LEAN manufacturing initiative to identify additional opportunities to improve production and operational efficiencies. The Company is also intensifying its efforts to sell slower moving inventory to free up capital and reduce debt. " ...


Via Huttig Building Products: First Quarter 2008 Results

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Wednesday, April 16, 2008

Laboratory Six Sigma

Hospital laboratory uses Six Sigma to drive its efficiency initiative. Cycle times for testing are decreasing. ...

... "The lab is also using the principles of Six Sigma, a system meant to help companies eliminate defects that has been embraced by General Electric and other manufacturers. " ...


Via The StarPhoenix: Saskatoon Health Region

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Tuesday, April 15, 2008

Lean SixSigma Medical Manufacturing

Apriso will discus lean case study on April 17 event. ...

... "Apriso's Industry Director for Life Sciences, Rick Gallisa, will demonstrate how software can be an enabler to implementing sustainable Lean/Six Sigma programs including e-Kanban across highly complex manufacturing environments found within the Medical Device industry. Apriso FlexNet provides complete visibility, traceability and control over manufacturing operations, providing a foundation to implement cost effective compliance within Lean manufacturing and Six Sigma initiatives. " ...


Via Apriso: Lean and Six Sigma Event for Medical Device Manufacturers

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