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The Sixth Sigma: Achieve Breakthrough Performance Using Six Sigma

Tuesday, February 20, 2007

IMMI Lean Six Sigma Transformation

At recent ARC conference, the Lean Manufacturing and Six Sigma transformation at IMMI was discussed. ...

... "Lean process improvement and Six Sigma are supported with their IT systems (Oracle EBS). Now, Lean extends to all the production lines, material handling, shipping, warehouse, receiving, and inspection. Lean created new business opportunities for IMMI. " ...


Via ARC Advisory Group: IMMI Lean Six Sigma

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Tuesday, December 19, 2006

DCS Distributed Control System Implementation: Six Sigma Context

ARC sees good growth in the distributed control systems (DCS) market and expects some shifts in the marketplace causing migration of control systems. Any migration of technology should be achieved in the context of a disciplined improvement process, such as Six Sigma. ...

... "ARC advocates that end users must take the same approach to control system migration that they would to overall control system selection, all in the context of a six-sigma style continuous improvement process. " ...


Via Processing Talk: DCS Market Growth

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Friday, September 01, 2006

GE Six Sigma: Value-Add

GE offers its Six Sigma expertise as a value-added component of its joint ventures. The Six Sigma methodology is experienced at the Jack Welch Leadership Center in Crotonville. ...

... "GE will contribute Six Sigma quality processes and technical consulting to the design process of the gearbox. As part of the agreement, NGC senior management will attend training sessions at GE's leadership development center in Crotonville, New York. " ...

Via ARC Advisory Service: GE and China's NGC to Jointly Develop Wind Turbine Gearbox

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Six Sigma Continuous Improvement Rising ...

Continuous improvement programs, such as Six Sigma, continue their growth, according to study by ARC. ...

... "The continuous improvement programs used most often by manufacturers are Lean Manufacturing, Six Sigma, Total Quality Management (TQM) and Theory of Constraints (TOC). " ...

Via Supply & Demand Chain Executive: Continuous Improvement Systems Forecast to Grow 12.7 percent Annually ...

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Six Sigma Continuous Improvement Rising ...

Continuous improvement programs, such as Six Sigma, continue their growth, according to study by ARC. ...

... "The continuous improvement programs used most often by manufacturers are Lean Manufacturing, Six Sigma, Total Quality Management (TQM) and Theory of Constraints (TOC). " ...

Via Supply & Demand Chain Executive: Continuous Improvement Systems Forecast to Grow 12.7 percent Annually ...

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Six Sigma Continuous Improvement Rising ...

Continuous improvement programs, such as Six Sigma, continue their growth, according to study by ARC. ...

... "The continuous improvement programs used most often by manufacturers are Lean Manufacturing, Six Sigma, Total Quality Management (TQM) and Theory of Constraints (TOC). " ...

Via Supply & Demand Chain Executive:

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Sunday, April 09, 2006

Six Sigma Manufacturing: State Space Control ...

ARC provides summary of recent AspenTech briefing ...

... "Aspen State Space Controller (SSC) - for small to medium applications in the non-olefin bulk chemicals, continuous specialty chemicals, and manufacturing sectors where Six Sigma quality control is paramount. " ...

Six Sigma Manufacturing: State Space Control: Via MMS Mag: Briefing AspenTech Advanced Control and Process Optimization Offerings : Advanced Process Control ...

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Monday, March 20, 2006

Lean Manufacturing: SPC Statistical Process Control Software ...

InfinityQS launches eSPC, hosted SPC application that uses a shared, secure database to enable supply chain quality control in a lean manufacturing program. ...

... "Companies can now collect and analyze data across the enterprise—not only at separate locations, said Ralph Rio, Research Director, ARC Advisory Group. When supply chain elements are analyzed and the results shared in real time, business performance increases with a positive impact on the balance sheet, P&L statement and shareholder value. Ralph continued, Many company's continuous improvement programs, like Lean Manufacturing and Six Sigma, are stalled. They need software solutions, like hosted SPC, to take their program to the next level. eSPC is fully customizable for even the most complex manufacturing environments, similar to InfinityQS' other products. Its extensive reporting capabilities allow for hundreds of customized charts and graphs, both at the plant level and the enterprise level. Its Web-based platform is always-on, allowing users to re-configure the system as often as required without interrupting performance. eSPC allows for robust system performance levels—large graphic components are downloaded to each on-site desktop client, eliminating the need for data to reload each time the displays are updated. " ...

Lean Manufacturing: SPC Statistical Process Control Software: Via InfinityQS: InfinityQS Launches eSPC: Industry Leading Statistical Process Control (SPC) Software Delivered Via the Web For Enterprise-Wide Visibility and Supply Chain Quality Management ...

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Thursday, March 02, 2006

Six Sigma Internal Efficiencies: Sequa Corp.

Sequa automotive division shows improved performance through Six Sigma internal efficiencies ...

... "The two operations that make up the segment - ARC Automotive and Casco Products - serve a global market, providing airbag inflators and electronic sensors, power outlets and cigarette lighters. Results of these businesses, which reflect the restrictive conditions affecting the overall automotive market, were mixed for 2005. ARC generated modestly increased sales, though profits were curtailed by higher steel surcharges and new plant start-up costs, the latter related to the opening of new facilities in Mexico and China. After the close of the year, ARC transferred production from a plant in Arkansas and released 300 employees, a move that will lead to a redundancy provision in the first quarter of 2006. Casco Products posted a five percent sales gain, chiefly at operations in Europe and Latin America, and improved profits, the latter due largely to internal efficiencies and cost savings created through ongoing Six Sigma initiatives. " ...

Six Sigma Internal Efficiencies: Via Sequa Corp.: Sequa Posts Sharply Higher Operating Results for 2005 ...

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Monday, October 17, 2005

Enterprise Lean Six Sigma ELSS

Deloitte contributes enterprise Lean Six Sigma, ELSS, services to the Save Your Factory initiative.

Enterprise Lean Six Sigma ELSS: Via FANUC Robotics: FANUC Robotics America, Inc. Forms New Relationship with Deloitte Consulting LLP to Help North American Companies Improve Factory Efficiency

... "We're enthusiastic that Deloitte Consulting has joined the Save Your Factory consortium as we help companies to more comprehensively evaluate the pros and cons of moving manufacturing off-shore and make a decision that's right for their organization, said Rick Schneider, president and CEO of FANUC Robotics America, Inc. Deloitte Consulting's extensive offerings include enterprise lean and six sigma (ELSS), which are process improvement and change management services that provide solutions to companies facing global competition. " ...


FANUC Robotics America, Inc. designs, engineers and manufactures industrial robots and robotic systems for a wide range of applications including arc and spot welding, material handling (machine tending, picking, packing, palletizing), material removal, assembly, paint finishing and dispensing. The company also provides application-specific software, controls, vision products, and complete aftermarket support. After 23 years of success, FANUC Robotics maintains its position as the leading robotics company in the Americas. A subsidiary of FANUC LTD in Japan, the company has facilities in Chicago; Los Angeles; Charlotte, N.C.; Cincinnati and Toledo, Ohio; Toronto; Montreal; Aguascalientes, Mexico; and Sao Paulo, Brazil. Over 145,000 FANUC robots are installed worldwide.

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Tuesday, September 13, 2005

Manufacturing Interoperability: Lean SixSigma Strategy ...

Manufacturing Interoperability: Lean SixSigma Strategy: Via Visiprise: ARC and Elcoteq to Discuss the Importance of Manufacturing Systems Interoperability to Six Sigma and Lean Strategies during Visiprise-Sponsored IndustryWeek Online Event ...

... "Visiprise, Inc., a recognized leader in helping manufacturers manage and control global operations to improve quality and compliance, announced today the company will sponsor an IndustryWeek-hosted online event titled The Importance of Manufacturing Systems Interoperability in Your Six Sigma and Lean Strategies. The free, online broadcast will take place on Wednesday, Sept. 14, 2005 at 2:00 p.m. EDT. The online session, which will be moderated by IndustryWeek eMedia editor Adrienne Selko, will focus on how manufacturers can create a common view across the enterprise to improve collaboration and productivity. The end result of manufacturing systems interoperability is to identify existing gaps, and to establish a consistent operational view and generate improvements in customer satisfaction, quality, product innovation, and cost and productivity. " ...

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Sunday, August 28, 2005

Lean Manufacturing Capabilities: Demand-Based Model

Lean Manufacturing Capabilities: Demand-Based Model: Via ARC: CPM-D Market to Grow 15.2% Annually

ARC reports on good growth rates expected for the Collaborative Production Management software market where discrete manufacturers are moving to a more lean, demand-based model for manufacturing ...

... "Many companies are attempting to follow the success of companies like Dell and Toyota using their build-to-demand approach and Lean Manufacturing capabilities. Often, they have programs to shift from make-to-stock to make-to-order. As manufacturers struggle to compete, a demand-based production model is being deployed to reduce inventories while offering exactly what the customer wants. " ...

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Thursday, December 09, 2004

Six Sigma Design: Lincoln Electric Mentor Facility Achieves Ford's Q1 Approval

From PR Newswire (press release) ... "Our use of Six Sigma in the design and manufacturing of Lincoln quality welding consumable products clearly differentiates Lincoln as best-in-class. ...

... The Lincoln Electric Company announced today that its welding consumables manufacturing facility in Mentor, Ohio, has received Q1 approval from the Ford Motor Company. The Ford Q1 designation recognizes suppliers that have demonstrated manufacturing excellence, superior quality, and continuous improvement in their operations. Lincoln Electric is the first and only manufacturer in the welding industry to earn this distinction. ...


The Lincoln Electric Company is a subsidiary of Lincoln Electric Holdings, Inc. (Nasdaq: LECO), the world leader in the design, development and manufacture of arc welding products, robotic arc-welding systems, plasma and oxyfuel cutting equipment. Headquartered in Cleveland, Ohio, Lincoln has operations, manufacturing alliances and joint ventures in 18 countries and a worldwide network of distributors and sales offices covering more than 160 countries.

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Wednesday, November 10, 2004

Lean Manufacturing Solutions: SCMEP Receives $108,000 Federal Grant to Jumpstart Upstate South ...

From PR Newswire (press release) ... Institute of Standards and Technologies (NIST), SCMEP offers business and technology assessments, engineering expertise and lean manufacturing solutions to ...

... The Appalachian Regional Commission (ARC) has awarded the South Carolina Manufacturing Extension Partnership (SCMEP) an initial $50,000 grant to assist small manufacturers in six Upstate counties in penetrating the composites market. SCMEP will match grant funds with an additional $58,487, bringing the total outlay to $108,487. The six counties to benefit from funding include Anderson, Cherokee, Greenville, Oconee, Pickens, and Spartanburg. Through all three phases of this initiative, SCMEP estimates it can assist up to 25 manufacturing companies through technology advancement, customer and market connections, workforce development, and process improvements. ...


The South Carolina Manufacturing Extension Partnership (SCMEP), headquartered in Columbia, SC, is a not-for-profit organization that helps manufacturers throughout the state solve business and supply chain process problems. Supported by the state legislature and an affiliate of the National Institute of Standards and Technologies (NIST), SCMEP offers business and technology assessments, engineering expertise and lean manufacturing solutions to South Carolina manufacturers in search of a single solution for supply chain synchronization and internal optimization processes. SCMEP provides this business and technology support to manufacturers through onsite consultations, partnerships with state technical colleges and research universities to provide educational programs, online assessment, an e-services portal, and
other business tools. Using SCMEP's services enables manufacturers to see business benefits at a faster rate and enhances economic development in South Carolina.

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Tuesday, October 12, 2004

SPC Software: Brooks Software Enhances Statistical Process Control Solution with ...

From Yahoo News (press release) ... proven ability to drive operational efficiency makes it a critical resource for discrete manufacturers enhancing lean manufacturing, Six Sigma and supply chain ...

Enterprise SPC software enables real-time management of shifts in variability in the control of manufacturing processes ...

... Brooks Software, a division of Brooks Automation, Inc. and a leading provider of real-time applications for enterprises with collaborative, complex manufacturing operations, today launched SPACE 4.1, an upgrade to its widely deployed statistical process control (SPC) application. Built on Brooks' Sense Decide Respond(TM) real-time enterprise architecture, SPACE 4.1 helps manufacturers implement corporate SPC standards, ensuring immediate response to changes or fluctuations in the manufacturing process for greater product consistency and quality. New and enhanced features include rational sub-grouping, a Java API and an advanced calculation option (ACO) module, as well as broader chart management and offline analytical capabilities. ...

Brooks SPC software drives real-time monitoring of manufacturing processes

Brooks Software, a division of Brooks Automation, provides real-time applications that support enterprise-wide initiatives for greater efficiency and productivity in collaborative, complex manufacturing. Brooks' Sense Decide Respond(TM) manufacturing software solutions are the foundation for enterprise initiatives in supply chain execution, closed loop automation, lean manufacturing and enterprise performance management. Installed in the majority of Fortune 500 manufacturers, Brooks Software delivers competitive advantage to aerospace & defense, automotive, high tech, life sciences and semiconductor manufacturers worldwide. According to recent reports from industry analyst firms AMR Research, ARC and Dataquest/Gartner, Brooks Software is the largest supplier of execution applications to the discrete manufacturing industry. Brooks' adaptive MES solutions deliver a wide range of functionality tailored to support the specific needs of discrete manufacturers, including full product and process traceability and collaborative and multi-site manufacturing.

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Monday, October 04, 2004

Six Sigma Quality Manufacturing: Lincoln Electric Introduces Q-Cert Quality Program for Welding ...

From Yahoo News (press release) ... Regardless of the Q-Cert designation level, all Lincoln consumables are manufactured under Chemical Composition Control and Six Sigma as well as ISO 9001 ...

Lincoln Electric has achieved six sigma levels of manufacturing excellence and has developed an advanced quality indicator for welding ...

... The Lincoln Electric Company is pleased to introduce the Q-Cert Program -- the industry's premier quality indicator for welding consumables. The program features three levels of Quality Certification (or Q-Cert), depending on a unique set of tests, traceability and records. Q-Certs range from the standard Q-1 Cert to the comprehensive and exacting Q-3 Cert. Q-Cert provides the assurance of reliability, consistency and improved operating efficiencies. This certification provides identification for a quantity of consumable material run under one production schedule using controlled chemical composition of material. ...



The Lincoln Electric Company, Cleveland, Ohio, is a world leader in the design and manufacture of arc welding equipment and consumables, robotic welding systems, plasma and oxyfuel cutting equipment. Lincoln was founded in 1895 and today is the world leader in the design, development and manufacture of arc welding products, robotic welding systems, plasma and oxyfuel cutting equipment. Headquartered in Cleveland, the Company has manufacturing operations, joint ventures and alliances in 18 countries and a worldwide network of distributors and sales offices covering more than 160 countries. Lincoln employees global workforce totals approximately 7,000. Recognized as the welding experts, the Company provides leading technology products and solutions. From its early beginnings, Lincoln pioneered technological advancements and improvements in arc welding consumables and equipment. Lincoln sustains the industry's most aggressive and comprehensive research and product development program. This effort is supported by the David C. Lincoln Technology Center, the most advanced facility of its kind.

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Wednesday, September 29, 2004

Six Sigma Factory Automation: Data I/O(R) Corporation and Panasonic Factory Automation Announce ...

From PR Newswire (press release)  ... This philosophy satisfies both lean manufacturing and SixSigma principles used extensively in the electronics manufacturing industry today. ...

Lean Six Sigma performance enabled through factory automation solutions ...

... Data I/O(R) Corporation(Nasdaq: DAIO), the leading provider of automated programming solutions, and Panasonic Factory Automation, the leading provider of SMT placement equipment,today announce ProLINE-RoadRunner support for the Panasonic DT401 and CM402surface mount technology component placement machines. ...


Celebrating 30 years of innovative leadership in the device programmingindustry, Data I/O Corporation(R) (Nasdaq: DAIO) provides manual and automateddevice programming systems that specifically address the requirements ofengineering and manufacturing operations. FlashCORE(TM) is the architecturebehind a family of Flash Programmers that deliver the highest throughput andlowest cost per programmed device. For Flash, Microcontroller and Logicdevice support, the MultiSyte and UniSite families provide universal supportand versatility to address a wide variety of programming needs. Data I/OCorporation is headquartered in Redmond, Washington, and has sales and service offices worldwide.

A North American source for electronics assembly equipment, software andtechnical support, Panasonic Factory Automation provides total businesssystems solutions for electronic semiconductor and packaging companies in theglobal marketplace through one provider. Panasonic Factory Automation is alsoa premier source for SMT, robotic and manual arc welding equipment todistributors, system integrators and end users. Panasonic Factory AutomationCompany is a Unit Company of Matsushita Electric Corporation of America.

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Saturday, June 12, 2004

Agile Lean Manufacturing: BECOMING LEAN AND AGILE WITH ADC AND REAL-TIME TECHNOLOGIES...

From Intermec ...The widespread movement to lean and agile manufacturing is pulling many companies into unfamiliar territory. Customers and competition are forcing manufacturers to produce their products with less waste, inventory, personnel and resources, while simultaneously giving customers more product and configuration options, all on shorter lead times with more delivery flexibility. There are other strong signals that customers are exerting more control over their suppliers. More than half of manufacturing companies are encouraging their suppliers to implement lean manufacturing techniques, and 58 percent are specifically requesting just-in-time production, according to a 2003 study by ARC Research and Microsoft.

As customers asserting their control over terms and relationships and competition forces improve efficiency, companies must respond by gaining more control over their own processes, materials and suppliers. The techniques and processes for accomplishing these goals are often grouped together under the term “lean and agile manufacturing.” However, “lean” and “agile” are not the same. Improving business processes in response to customer or internal initiatives would be much easier if the goal was to become more lean or agile, but unfortunately such a choice is not an option.

Lean manufacturing essentially says to do more with less. Agile is often doing more for the same – for example giving more configuration and delivery options for the same price. The important differences between lean and agile can cause conflicts in how processes are established and resources are managed...

Intermec, a UNOVA Inc. (NYSE:UNA) company, is a leader in global supply chain solutions and in the development, manufacture and integration of wired and wireless automated data collection, Intellitag® RFID (radio frequency identification) and mobile computing systems. The company’s products and services are used by customers in many industries to improve productivity, quality and responsiveness of business operations, from field sales and service to supply chain management and enterprise resource planning.

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Tuesday, May 11, 2004

Six Sigma Operational Performance: Sequa Posts Improved Results for the First Quarter of 2004

From TMCnet - May 10, 2004 ... Strong operational gains derived from Six Sigma programs and, in the case of Casco, the effect of restructuring actions in earlier periods added to the ...

Six Sigma Successes from Sequa Annual Report: Of particular significance is the fact that the profit improvement – which was achieved even after the effect of substantially higher pension expense – reflects the success of Six Sigma initiatives and other ongoing internal performance enhancing programs. We’ve recognized significant advantages from these activities over the past several years, and we expect benefits to continue to accrue... Through a related program, Design for Six Sigma, ARC Automotive has developed a new side curtain inflator and a dual hybrid passenger unit that is both more compact and lighter than previous models...

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