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The Sixth Sigma: Achieve Breakthrough Performance Using Six Sigma

Friday, October 23, 2009

Lean Six Sigma Increases Product Velocity

Northwire CEO Katina Kravik is committed to sustaining her family legacy by satisfying customers using DFSS and lean techniques to accelerate the development of new products. Employee cross-training is the rule, not the exception. And, the company culture actively empowers the workforce. Northwire Culture: "The company culture is interactive and possesses a unique working environment where employees are actively involved in reducing costs, improving speed to market and continually advancing cable performance. "
...

... "We will continue to invest heavily in our valued employees in the areas of professional development including Design for Six Sigma, project management and Lean. These platforms will enable us to add more value to our customers, and innovate a wider and deeper breadth of product offerings with increased velocity. " ...


Via Northwire Inc.: Chief executive officer

Product development improved with DFSS

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Wednesday, July 01, 2009

DFSS Discovers Hidden Customer Needs

Various types of innovation are discussed. Innovative ideas must be generated and shaped into achievable concepts. Understanding the voice of the customer and hidden customer needs can be improved by leveraging the DFSS process. ...

... "The process begins by first understanding that there are hidden customers who must be discovered, and then working together to find the best way to satisfy their needs. Today, the Design for Six Sigma (DFSS) is a systematic methodology to provide the means to attain new services and innovative designs. " ...


Via American Society for Training & Development: Innovation

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Tuesday, July 15, 2008

SixSigma Excellence

International Quality and Productivity Center recognizes Satyam with excellence awards
Satyam BPO is recognized for its performance and commitment to quality and excellence. ...

... "Satyam BPO won two prestigious Six Sigma IQ Excellence Awards. Satyam BPO was honored in the Best Defect Elimination in Service & Transaction and Best Design for Six Sigma categories. The International Quality and Productivity Center established the Six Sigma IQ Excellence Awards to honor, recognize and promote Six Sigma projects that demonstrate true best practices. Satyam BPO was presented the awards at a ceremony held during the 9th Asian Six Sigma Summit in Singapore. " ...


Via Satyam: Six Sigma IQ Excellence Honors

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Friday, May 16, 2008

TRIZ DFSS Linkage

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Wednesday, April 23, 2008

Modeling Software with Six Sigma Performance

Computational fluid dynamics algorithms are used in modeling and simulation of computer data centers to understand designs before implementation. ...

... "For future modeling, ABN AMRO will buy Six Sigma software. They'll drop a bunch of hypothetical servers into a hypothetical CFD data center and gauge the outcome ... " ...


Via Search, DataCenter: CFD modeling

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Sunday, April 20, 2008

Model-Driven DFSS

The use of models and simulations can accelerate innovation in a product development process that leverages DFSS methods. ...

... "A model-driven development process used in the context of a DFSS methodology can play a vital role in ensuring that the CTQs defined in the Customer Analysis phase are met in the final Verification phase. " ...


Via Embedded: Design for Six Sigma methodology

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Tuesday, November 13, 2007

3M Six Sigma Role in Innovation

3M's CEO emphasizes Six Sigma where it can have the greatest impact, in transactional business processes. He has also scaled back the methodology in research and development, using it appropriately. There is a role for Design for Six Sigma techniques in the innovation process. 3M is a powerhouse of research and is a source of good insights and best practices in the innovation space. ...

3M CEO Buckley

... "The key is to selectively use what makes sense in R&D, but not let Six Sigma become the end. For instance, we use (Six Sigma) design of experiments routinely in basic research ... " ...


Via Design News: 3M Innovation Engine

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Wednesday, October 24, 2007

Design for Six Sigma Automotive Perspective

Upcoming seminar on Design for Six Sigma in the automotive industry. ...

... "Breakthrough Management Group (BMG) would like to invite you to attend an upcoming session in Detroit on Nov. 8. This complimentary, educational event will focus on how DFSS is being used to address some of the major challenges in auto manufacturing ... " ...


Via Breakthrough Management Group: Design for Six Sigma (DFSS) Executive Seminar for Auto Suppliers and Manufacturers

Related:

Specializing in Lean, Six Sigma and Innovation, BMG works with leading companies around the globe to help in-source new capability and develop new core competencies.

Six Sigma Path to Leadership by David Howard Treichler, Ronald D Carmichael: DFSS Product Process Fusion

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Tuesday, February 27, 2007

Innovation Six-Sigma Collision Course

Are Six Sigma and innovation in competition with one another? At some companies, yes. However, Six Sigma brings some tools to the innovation table --- the Voice of the Customer, the House of Quality, DFSS, Design of Experiments (DOE), etc. Let's find an equilibrium to leverage the best of both. ...

... "By its very nature, Six Sigma fosters a very low tolerance for risk because risk increases variation. Innovation, on the other hand, seeks to brave undiscovered, uncertain territory. " ...


Via Business Week: Six Sigma at Odds with Innovation?

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Tuesday, September 19, 2006

Six Sigma Key to Boardroom ...

Six Sigma professional joins company board of directors. ...

... "Dave is a business improvement consultant that specializes in the meeting and event industry. His company assists organizations in realizing top and bottom line growth by delivering customer focused solutions in business development, best practice and process improvement, strategic planning and training. Dave is certified in Lean Processes & DFSS for Six Sigma. " ...


Six Sigma Key to Boardroom: Via Passkey: Dave Lutz Named to Passkey Board of Directors ...

Passkey is the worldwide leader in online group hotel reservations. The Boston-based technology company offers event attendees, planners and providers with a powerful web-based on-Demand solutions that lets them make, monitor and manage their group hotel reservations Online.

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Tuesday, June 20, 2006

SixSigma Recognition: FreudenburgNOK by Ford ...

DFSS Design for Six Sigma process recognized by Ford ...
Freudenburg NOK is recognized by Ford for its innovative use of DFSS Design for Six Sigma in the pre-production process of automotive component manufacturing. ...

... "In honor of the Technology Specialist's quality efforts, Freudenberg-NOK recently received a Recognition of Achievement Award from Ford Motor Co. for its consumer-driven Six Sigma accomplishments. The award is part of the automaker's World Excellence Awards program, which recognizes suppliers who not only achieve the highest levels of cost, quality and delivery, but who also embrace the vision to build Ford's legacy and drive innovation to new heights. The Recognition of Achievement Award, earned by only nine suppliers in 2005, honors suppliers who impact customer satisfaction by providing significant contributions in key designated areas including: environmental leadership, consumer-focused technology and consumer-driven Six Sigma.

Freudenberg-NOK's Advanced Vibration and Acoustics (AVA) group was charged with optimizing the sealing isolation system and the noise, vibration and harshness (NVH) characteristics for a cam cover design. AVA has developed techniques to synergize sealing and NVH, which are typically opposing phenomena. Utilizing Design for Six Sigma techniques, the Freudenberg-NOK engineering team improved the product pre-production, also optimizing cost savings and increasing customer value. Six Sigma, which focuses on measuring quality and allowing for no more than 3.4 defects per million parts, is one of the pillars of Freudenberg-NOK's Growtth program focused on superior quality, service and productivity. Freudenberg-NOK has 61 Six Sigma black belts on staff and has completed 155 Six Sigma projects to drive superior quality, enhance reliability and help automakers and tier one customers to reduce costs. " ...

Six Sigma Recognition: FreudenburgNOK by Ford: Via Freudenberg-NOK: Freudenberg-NOK Recognized for Six Sigma Achievement by Ford Motor Co ...

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Wednesday, February 08, 2006

DFSS: Design For Six Sigma: Product Research ...

DFSS is an enabler for successful product research ...

... "Design for Six Sigma (DFSS) is the application of Six Sigma principles to the design of products and their manufacturing and support processes. Whereas Six Sigma by definition focuses on the production phase of a product, DFSS focuses on research ... " ...

DFSS: Design For Six Sigma: Product Research: Via Daily India: Design For Six Sigma

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Friday, January 27, 2006

Six Sigma: Cessna Success ...

Cessna Aircraft Company leader, Jack Pelton, discusses the company's success and achievements in 2005, enabled by its Lean Six Sigma program. ...

... "He attributed the year's success to a world class Cessna team, award winning customer support, a broad product line that is responsive to the marketplace, emerging global markets, and implementation of lean manufacturing processes. During the year, Cessna delivered 249 Citation jets, 822 single engine pistons, and 86 Caravan single-engine turboprops; won FAA certification for two new jets -- the CJ1+ and CJ2+; and built its order book up to 788 jets and 1,198 single engine aircraft with a total value of $6.3 billion. The company also achieved significant refinement of its processes through implementation of the Textron Six Sigma Lean program, resulting in a more efficient, leaner company. " ...


Six Sigma: Cessna Success: Via Cessna: Remarkable Gains, Significant Achievements for Cessna in 2005 ...

Cessna six sigma program contributes to its success in 2005 ...

Textron Six Sigma: "Design for Six Sigma (DFSS) is one of the three major elements of Textron Six Sigma, and the one that's most directly tied to meeting customer requirements. Through DFSS, we identify what our customers need and deliver it better than anyone else. It's a proven way to develop top quality products, services and processes right the first time, faster, and at a much lower cost. At Textron, we are combining the key principles of DFSS with a common method for designing all new products and services across the enterprise. "

Textron Annual Report: "The next step is Textron Six Sigma, a company-wide approach to improving our processes and delighting our customers through improved enterprise excellence. Textron's unique Six Sigma model is a comprehensive, common set of tools and techniques rigorously applied to all operating and functional areas to eliminate waste, reduce variability, and accelerate growth and innovation. While the concept of Six Sigma is not new, our unique combination of best practices and powerful methodologies into a single, holistic approach makes Textron Six Sigma the most important improvement process at Textron. "

Peter N. Riley, Senior Vice President Textron Six Sigma, Integrated Supply Chain and Transformation: "Peter N. Riley is senior vice president, Textron Six Sigma, integrated supply chain and transformation. In this role, Riley works closely with all Textron business units to continue the rapid deployment of critical enterprise-wide processes and systems to improve business performance and ensure the achievement of Textron's vision. He is also responsible for driving Textron's efforts to leverage its purchasing power and improve manufacturing processes across and among its business units. "

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Tuesday, January 10, 2006

PDfSS Product Design for Six Sigma Process: Johnson Controls ...

Johnson Control deploys a PDfSS product design for six sigma process for new product development. ...

... "Gemini manual and power seat tracks from Johnson Controls provide smooth, quiet and easy operation, and can be integrated into the MS seat structure. The tracks were developed using the company's Product Design for Six Sigma (PDfSS) process, and are targeted to have the best overall performance of seat track systems available today worldwide. Johnson Controls' global supply base for Gemini tracks ensures affordability and flexibility for its customers. " ...

PDfSS Product Design for Six Sigma Process: Johnson Controls: Via CARNORAMA: Johnson Controls still a market leader ...

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Monday, November 14, 2005

Quality Improvement Software: Look in Your Crystal Ball ...

Decisioneering has release a new version of Crystal Ball risk analysis software (version 7.2) which include features such as automatic process capability analysis that supports Six Sigma, DFSS (Design for Six sigma) and Lean principles.

Quality Improvement Software: Look in Your Crystal Ball: Via Decisioneering: New Version of Crystal Ball Gives Quality Practitioners: Capability Metrics Alongside Simulation and Optimization ...

... "Decisioneering®, Inc., an innovator of software and services for risk analysis and optimization, has released Crystal Ball 7.2, the newest version of its award-winning software. Crystal Ball 7.2 delivers on customer and partner requests, including new process capability metrics, a new welcome screen with links to tutorials and models, split-view charting and better performance. Over the past several years, Crystal Ball has become a standard tool for thousands of quality improvement professionals. With Crystal Ball 7.2, quality practitioners who seek to improve product and process designs can now view essential capability metrics immediately following a simulation. New features enable users to define specification limits (LSL, USL and Target) in their forecasts, optimize on capability metrics and view simulation results and metrics together in one split-view chart. " ...

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Thursday, November 10, 2005

DFSS: Ford Powertrain Design ...

DFSS: Ford Powertrain Design: Via Azom: Ford Ramping up Capacity for Hybrids ...

... "The new 3.5-liter V-6 represents Ford's first use of Design For Six Sigma (DFSS) in a major powertrain program. Traditionally used as a find-and-fix, data-driven methodology, DFSS utilizes Six Sigma principles in the design phase ... " ...

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Wednesday, October 26, 2005

DFSS: Design Implementation Time Reduced ...

Watson-Marlow uses DFSS to reduce its design cycle time ...

DFSS: Design Implementation Time Reduced: Via Process and Control Today: Double R&D award for Watson-Marlow Bredel ...

... "Watson-Marlow Bredel has made great strides in reducing the time it takes to design and develop new products. Using Design for Six Sigma on the firm's new 620 drive, the team managed to reduce the design implementation time (from terms of reference to launch) from 18 months for the predecessor (520 drive), to nine months. " ...

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Tuesday, August 30, 2005

Ideal Aerosmith SixSigma Manager ...

Ideal Aerosmith SixSigma Manager: Via Ideal Aerosmith: Mike Brooks Joins Ideal Aerosmith's ATE Division at Phoenix, Arizona

Ideal Aerosmith welcomes Six Sigma manager from Honeywell ...

... "Brooks, 47, holds a Bachelors degree in Electrical Engineering from the University of Arkansas (1981) and is trained in Design for Six Sigma (DFSS), Alliance Management, and Lean Engineering. " ...


Ideal Aerosmith, Inc. is a leading supplier of aerospace test equipment along with precision inertial guidance test systems, rotational rate tables & centrifuges, and high dynamic flight test tables. Ideal has provided cutting-edge testing solutions to many of the major aerospace manufacturers for more than 60 years. The company is headquartered in East Grand Forks, MN and maintains offices in Phoenix, AZ; Pittsburgh, PA; and Menlo Park, CA.

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Friday, July 08, 2005

SixSigma DFSS Disciplined Methodology ...

SixSigma DFSS Disciplined Methodology: Microvision: Alexander Tokman Joins Microvision as President and Chief Operating Officer; Former GE Executive Strengthens Management Team ...

... "As one of GE's Six Sigma and Design for Six Sigma (DFSS) pioneers, Mr. Tokman drove the quality culture change across GE Healthcare as a certified Black Belt and Master Black Belt in the late 90's. Six Sigma and DFSS are highly disciplined methodologies, processes and tools that focus on developing and delivering products and services that are characterized by high performance, quality, reliability and serviceability all of which result in higher customer acceptance and satisfaction. Mr. Tokman has a both a M.S. and B.S. degree in electrical engineering from the University of Massachusetts, Dartmouth. " ...


Headquartered in Bothell, Washington, Microvision, Inc. is the world leader in the development of high-resolution displays and imaging systems based on the company's proprietary silicon micro-mirror technology. The company's technology has applications in a broad range of military, medical, industrial, professional and consumer products. Microvision and its scanned beam display technology have been recognized by IEEE Spectrum Magazine as one of "10 tech companies for the next 10 years."

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Saturday, April 02, 2005

DFSS Knowledge Management Roadmap ...

Office of International Programs [Publications]

... "In terms of the future of knowledge management at 3M, a recent Knowledge Management Thought Leader Panel recommended the following: Apply knowledge management principles and model to a corporate initiative; Integrate, align and leverage existing knowledge management resources; Increase understanding and application of knowledge management and Use design of six sigma to develop a roadmap for knowledge management integration." ...

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Thursday, March 17, 2005

DFSS Conference Coming This June ...

DFSS Conference This June: WCBF Announces Speakers for June Design for Six Sigma Conference

DFSS Design for Six Sigma Conference is coming up in June ...

From PR Newswire (press release) ... Today WCBF announced the speakers for the ninth event in their Six Sigma series, which have seen unrivalled success ...

... Today WCBF announced the speakers for the ninth event in their Six Sigma series, which have seen unrivalled success to date. Based on the unique cross-industry agenda, WCBF's Design for Six Sigma Conference is expected to be the largest DFSS event to-date, addressing the real needs of DFSS practitioners struggling with the challenges of deploying and advancing DFSS. WCBF's DFSS conference gathers together the DFSS deployment leaders and expert practitioners in both product AND process development including BANK OF AMERICA, DUPONT, RAYTHEON, GENERAL ELECTRIC, SEAGATE, QUEST DIAGNOSTICS, CIGNA CORPORATION and many more! The conference will be held on Thursday 9th and Friday 10th June 2005 at The Venetian Resort Hotel Casino in Las Vegas with six separately bookable pre-conference workshops on Wednesday June 8th. ...


WCBF's Design for Six Sigma conference is sponsored by: BMG, i-solutions, Moresteam, Oriel, PowerSteering Software, Instantis, Statistical Design Institute, Stat-A-Matrix, Cognition Corporation, Lean Innovation Institute.

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Monday, February 21, 2005

DFSS Research Planning Workshop Summary ...

Network-Centric CAD: A Research Planning Workshop Summary

... "Joe Erkes of General Electric gave a talk entitled Supply Chain Integration and the World Wide Web. He focused on the problems resulting from increased outsourcing of production, giving a statistic that 90% of modern production is outsourced. He described the goal of design for six sigma, as opposed to the design for three sigma (66,807 flaws/million parts produced) which is typical today. He talked about the DARPA Agile Manufacturing project and endorsed a move to CORBA by a careful migration path." ...

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DFSS in Process Industrial Engineering ...

Process/Industrial Engineering

... "The first annual KC Symposium in 1997 brought 40 people from 11 organizations together to discuss general problems and issues surrounding KC implementation. The 1998 KC symposium was hosted by KSC. Thirteen presentations included the following: Allied-Signal discussed the implications of KC's on suppliers; GE discussed the design for six sigma; Xerox, Kodak, and Boeing gave overviews and examples of KC implementations; and IBM gave a presentation on the implication of statistical tolerancing. Four strategic research and development issues emerged from the 1998 symposium: how to take a system view of variation risk management, the meaning of KC's to suppliers, a potential U.S. standard for KC's, and the cost implications and benefits of KC methodologies. In addition, working groups were formed to continue discussions. These groups are: Costs, Standards, Statistical Tolerancing, Process Capability Databases, Metrology, Supplier Relations, and Models and Tools. " ...

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DFSS in Advanced Vehicles and Fuels Research ...

NREL: Advanced Vehicles and Fuels Research - Modeling and Analysis Capabilities

... "Our main focus with DFV was to build virtual prototypes such as ProEngineer that integrate CAD, CAE, topology optimization, design for six-sigma quality, and reliability based optimization techniques such as ANSYS. These tools can thermally analyze batteries, model fuel processor fluids, and perform structural investigation and topology optimization of fuel cell components." ...

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DFSS Techniques in Development ...

DOE Building Technologies Program: Compact Fluorescent Lamp-Ballast in a Socket

... "To aid in the development of an optimum product, the GE Global Research and the LRC team will determine the following characteristics of two or three different types of existing amalgam and non-amalgam CFLs: light distribution and usable light on a table or chair situated near the portable fixture; color shift with dimming; efficacy drop with dimming; and warm-up characteristics. Then, GE Global Research will use consumer research data, regulatory requirements, and lamp behavior data to develop an optimum ballast and identify a lamp to best meet customers' expectations. The GE Global Research staff's technical work to achieve this goal will include:

Thermal modeling and management
Ballast circuit design
Identification of the optimum lamp distributors
Packaging of electronic circuits
Design for Six Sigma, including design for reliability and for manufacturability
Performance verification " ...

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Tuesday, February 08, 2005

New Product Innovation Essential in High Technology

New Product Innovation in High Technology: White Electronic Designs First Quarter Fiscal 2005 Financial ...

Research and development investment is necessary to grow and sustain innovation in new product introduction. Six Sigma techniques, such as DFSS, DMADV, QFD, and VOC Voice of the Customer, are appropriate in the new product introduction process to accelerate innovation ...

From PR Newswire (press release) ... We remain committed to new product innovation in the areas of circuit complexity management, interface communications and display enhancement technologies ...

... White Electronic Designs Corporation (Nasdaq: WEDC) is pleased to report results for the first quarter of fiscal 2005 ended January 1, 2005. Net sales for the first quarter of fiscal 2005 were $28.9 million, up slightly compared to sales of $28.8 million in the immediately preceding quarter, and up approximately 12% compared to sales of $25.9 million in the first quarter of fiscal 2004. Net income for the first quarter of fiscal 2005 was $1.2 million or $0.05 per diluted share, compared to net income of approximately $905,000 or $0.04 per diluted share in the immediately preceding quarter, and net income of approximately $1.7 million or $0.07 per diluted share in the first quarter of fiscal 2004. ...


White Electronic Designs Corporation designs, develops and manufactures innovative components and systems for high technology sectors in military, industrial, medical and commercial markets. White's products include advanced semiconductor packaging of high-density memory products and state-of-the-art microelectronic multi-chip modules for military and defense industries and data and telecommunications markets; anti-tamper products for mission-critical semiconductor components in defense and secure commercial applications; enhanced and ruggedized high-legibility flat-panel displays for commercial, medical, defense and aerospace systems; digital keyboard and touch-screen operator-interface systems; and electromechanical assemblies for OEM's in commercial and military markets. White is headquartered in Phoenix, Arizona, and has design and manufacturing centers in Arizona, Indiana, Ohio and Oregon.

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Six Sigma Product Development Career ...

Six Sigma Product Development Career: Align Technology Appoints Rok Sribar, Ph.D., as Vice President ...

From Yahoo News (press release) ... "His experience at GE in research and Six Sigma product development, along with his Product Lifecycle Management expertise from Sun and Symbol, will be ...

... Align Technology, Inc. (Nasdaq: ALGN), the inventor of Invisalign(R), a proprietary method of straightening teeth without wires and brackets, has named Rok Sribar, Ph.D., as Vice President, Research & Development, reporting directly to Align President and Chief Executive Officer, Thomas M. Prescott. ...


Align Technology designs, manufactures and markets Invisalign, a proprietary method for treating malocclusion, or the misalignment of teeth. Invisalign corrects malocclusion using a series of clear, nearly invisible, removable appliances that gently move teeth to a desired final position. Because it does not rely on the use of metal or ceramic brackets and wires, Invisalign significantly reduces the aesthetic and other limitations associated with braces. Invisalign is appropriate for treating adults and older teens. Align Technology was founded in March 1997 and received FDA clearance to market Invisalign in 1998.

Additional resources on Six Sigma product development ...

DMADV / DFSS / New Product & Service Introduction: Journal. Six Sigma and the Evolution of Quality in Product Development The evolution of Six Sigma parallels that of quality methods. ...

Design for Six Sigma - Product Development Support: Design for Six Sigma is a comprehensive approach to product development that links business and consumer needs to critical product attributes to product ...

DFSS for Product: Six Sigma Programs: DFSS for Product Development. Design for Six Sigma (DFSS) is a methodology for driving breakthrough performance in new product development. ...

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Tuesday, January 04, 2005

Six Sigma Experience Pays Off ...

Six Sigma Experience Pays Off: Mayes Joins Diebold as Vice President, Global Manufacturing

From PR Newswire (press release) ... He has extensive experience in lean manufacturing and Six Sigma processes and has managed plants in Canada, Mexico, China, Poland, Italy, and the United States ...

... Diebold, Incorporated (NYSE: DBD) has appointed George S. Mayes, Jr., as vice president, global manufacturing. Mayes is responsible for the company's worldwide manufacturing operations, focusing on high quality, low-cost production, operational strategy and best practices. Mayes will also help aggressively drive lean manufacturing practices into Diebold's day-to-day operations and culture. Mayes joins the company from Tinnerman Palnut Engineered Products, LLC, where he served as chief operating officer and a member of its board of directors. ...

Six Sigma Experience Pays Off for a Career Path at Diebold

Diebold, Incorporated is a global leader in providing integrated self-service delivery systems, security and services. Diebold employs more than 13,000 associates with representation in nearly 90 countries worldwide and is headquartered in North Canton, Ohio, USA. Diebold reported revenue of $2.1 billion in 2003 and is publicly traded on the New York Stock Exchange under the symbol DBD.

Additional resources on six sigma experience building ...

DMAIC problem-solving: File Format: PDF/Adobe Acrobat and Learn from the Results, Conduct the pilot, Measure and verify results to Determine next steps: build experience and lessons ... Citigroup’s Six Sigma Approach ...

Crane Valve Group Employment Opportunities: Experience with Kaizen, Six Sigma and Continuous ... OpEx Director will get tremendous exposure throughout CVNA, as well as Crane Co, build experience with hands ...

Six Sigma Jobs: transactional and growth projects as a GB / BB You must have experience of a non-Six Sigma Line Management role in addition to your Six Sigma experience. ...

Lean Six Sigma Consultant Career Positions at the George Group: Preferred Experience/Skills: Deep Lean and Six Sigma experience; Design for Six Sigma (DFSS) experience; Broad-based client delivery skill in a Services company ...

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Monday, December 13, 2004

Six Sigma Conference: Using Six Sigma and Other Business Methodologies for Changing the Practice of Product Development In Technology, Engineering...

Six Sigma Conference: Using Six Sigma and Other Business Methodologies for Changing the Practice of Product Development In Technology, Engineering, Operations and Services ...

Six Sigma Conference Dates
January 10-12, 2005
Dallas, TX

Product Development embodies the essence of the Design for Six Sigma (DFSS) methodology and uses the tools to better capture the Voice of the Customer.

Marriott - Dallas/Forth Worth Airport
8440 Freeport Parkway
Irving, TX 75063
Phone: 972-929-8800
Fax: 972-929-6501

ISSSP's Symposiums are two-and-a-half-day Practitioner-focused events, are hosted by Corporate Program Leaders, and designed by Six Sigma Leadership. These events are designed around a theme of interest to the Six Sigma Community and incorporate 4 tracks of process focus, with project case studies and storyboard displays, roundtable and panel discussions, presentations from recognized six sigma leaders, member challenge competitions, awards ceremony, and educational and motivational workshops.

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Monday, November 08, 2004

DFSS Customer Process: PerkinElmer Fluid Sciences Announces Plans to Expand Asian ...

From Business Wire (press release), CA ... The product platform approach utilizes Design for Six Sigma (DFSS) and allows the company to qualify to a broad spectrum of customer requirements very ...

PerkinElmer uses DFSS method to develop the voice of the customer ...

... PerkinElmer Fluid Sciences, a global technology leader providing critical sealing and fluid containment products and services, today announced its plans to offer "sheet metal" V-Band style rigid joints, including couplings and flanges. The product will be manufactured in their existing Asian factory. This is part of a continuing effort to expand their product portfolio, offer customers a greater choice in pneumatic systems and components, and continue to lower the costs to its customers. ...


PerkinElmer Fluid Sciences has been offering sealing solutions to the aerospace, energy, semiconductor and industrial turbomachinery markets for more than 50 years. Although sealing applications vary widely, PerkinElmer Fluid Sciences has gained a reputation for solving problems containing combinations of high pressure, speed, and temperature using a variety of products, including static seals, dynamic seals, bellows devices, and pneumatic joints. Continuing the PerkinElmer product innovation heritage, they have recently introduced proven aerospace and power generation brush seal technology and demonstrated significant improvement to turbomachinery sealing efficiencies. PerkinElmer, Inc. (NYSE:PKI) is a global technology leader focused in the following businesses - Life and Analytical Sciences, Optoelectronics and Fluid Sciences. Combining operational excellence and technology expertise with an intimate understanding of our customers' needs, PerkinElmer provides products and services in health sciences and other advanced technology markets that require innovation, precision and reliability. The Company serves customers in more than 125 countries, and is a component of the S&P 500 Index.

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Saturday, October 02, 2004

Six Sigma Business Continuity: Is Six Sigma a useful business continuity aid?

From Continuity Central (press releases), UK ... The primary version is Define, Measure, Analyze, Improve, Control (DMAIC); the leading alternate approach is Design For Six Sigma (DFSS). . ...

In this article, Paul Kirvan, FBCI, CBCP, CISSP, explores how Six Sigma quality measurement systems can help during the business continuity management process ...

... Business continuity, security and emergency management are all process-driven activities. As such, it makes sense to ensure that those processes are constantly being reviewed and improved. Six Sigma is a process that ought to be considered for these disciplines, as it deals with process improvement. ...



Planning for business continuity is a proactive process that identifies key business functions for revenue creation, customer service, and internal operations, the threats to those business processes and the company's primary business assets, creates procedures and processes to mitigate the impact of disruption (or maintain continuity) to those key business functions. Information technology processes for business continuity create methods for disaster recovery which provides the ability to restore both software and data on a server in the event that a failure has occurred. Tape and offsite storage solutions provide simple approach to restoring both server software and data in the event the business continuity process must be executed.

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Friday, September 10, 2004

TRIZ Workshop: Tools to help firms go forward in business

From The Malaysia Star, Malaysia  ... Kasevan said the speaker engaged for this workshop is the founding president of European Triz Association, Darrell Mann. Mann is an expert in innovation. ...

... AS an organisation evolves from a traditional, product-focused enterprise to a customer-driven one, it will need to come up with solutions and better approaches to push forward the business. ...


The TRIZ approach to innovation combined with DFSS Design For Six Sigma may be just the right tools to provide a competitive edge to those enterprises seeking a step-change in new product development.

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Tuesday, September 07, 2004

DFSS Design For Six Sigma Capable Software: UGS Introduces NX DesignLogic

New Software Application Brings Intuitive Access to Industry Leading NX™ Knowledge Driven Architecture; Extends Knowledge Re-Use by Capturing Repeatable Processes ‘On The Fly’ During the Design Process... UGS, a leading global provider of product lifecycle management (PLM) software and services, today launched NX DesignLogic. This new software technology provides users with capabilities for rapidly embedding design knowledge and engineering rules into NX™ product definitions, allowing engineers to build a higher level of design intent versus traditional parametric systems.

... “NX DesignLogic furthers the effective, consistent capture and reuse of knowledge,” said Chuck Grindstaff, executive vice president, PLM Products, UGS. “NX DesignLogic creates an advanced ‘learning environment’ for engineering and manufacturing knowledge usage. This results in new levels of efficiency in the product design process, providing enhanced support for lean design initiatives. And, with functionality that allows engineers to meet robust performance and manufacturability guidelines – or design to a higher level of intent –overall product quality is improved, eliminating potential defects. Engineers can design products that meet robust performance, manufacturability and quality guidelines – key criteria for Design for Six Sigma initiatives.” ...


UGS is a leading global provider of product lifecycle management (PLM) software and services with more than 3.1 million licensed seats and 42,000 clients worldwide. Headquartered in Plano, Texas, the company promotes openness and standardization and works collaboratively with its clients in creating enterprise solutions enabling them to transform their process of innovation and thus begin to capture the value of PLM.

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Friday, July 30, 2004

DFSS Software: UGS Introduces NX Simulation Process Studio

From CNW Telbec (Communiqués de presse), Canada ... Repetitive Simulation Tasks and Increases Development Process Efficiency; Provides Enhanced Support of Lean Design and Design for Six Sigma Initiatives PLANO ...

" ... UGS, a leading global provider of product lifecycle management (PLM) software and services, today announced NX Simulation Process Studio -- enabling customers and users of all levels to easily automate repetitive digital simulation tasks while leveraging specialist knowledge and best practices. Available with the release of UGS NX 3 in the third quarter of 2004, NX Simulation Process Studio leverages the combined strengths of NX, UGS' digital product development solution, and Teamcenter(R), the company's industry-leading integrated portfolio of PLM solutions, to provide an enhanced foundation for digital product development. ... "


UGS is a leading global provider of product lifecycle management (PLM) software and services with more than 3 million licensed seats and 42,000 clients worldwide. Headquartered in Plano, Texas, the company promotes openness and standardization and works collaboratively with its clients in creating enterprise solutions enabling them to transform their process of innovation and thus begin to capture the value of PLM.

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Wednesday, July 14, 2004

DFSS Design for Six Sigma: UGS Introduces NX Managed Development Environment

From Yahoo News (press release) ... As a result they can eliminate waste and significantly improve product quality -- critical components of lean design and design for Six Sigma initiatives. ...

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Monday, May 31, 2004

Six Sigma Training: Executive Education Process Management Series

How to Maximize Process Performance: Organizations across the country have reaped enormous gains in quality, speed, service and profitability by improving process. This is the first step, not the last. A Six Sigma approach provides the on-going process management and improvement you need to maintain the competitive edge. Bolstered by the dramatic successes of General Electric, Allied Signal and Motorola, organizations in all industries are adapting Six Sigma techniques to their environment ...

Hermann Miskelly is the newest member of the University of Florida Executive Education team where he is responsible for providing Achieving Six Sigma training. Hermann has twenty-three years experience in product design and development, mechanical engineering, project engineering, program management, new business development and Six Sigma/Design for Six Sigma (DFSS) process improvement leadership in the aerospace/defense industry. A certified Six Sigma Master Blackbelt, he has led Operational Excellence initiatives at corporate and local business unit levels, applying methods and tools to product development, manufacturing, and service/transactional improvement processes. Hermann trained Six Sigma Blackbelts across all Sequa Corporation business units and was instrumental in leading the implementation and integration of DFSS into Sequa' Operational Excellence initiative. He also developed methodologies for aligning Operational Execellence projects with annual operating plan objectives, strategic goals, and key performance metrics (KPMs).

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Tuesday, May 18, 2004

DFSS Design for Six Sigma: UGS PLM Solutions and Hewlett-Packard Announce the Transforming ...

From MCADCafe ... Initiatives such as Design for Six Sigma, Lean Design, and others are being implemented to attack the larger business issues of increasing quality and ...

UGS PLM Six Sigma Connections: While Lean and the Six Sigma methodologies, often demonstrate their most dramatic improvements in manufacturing operations, effective simulation of product performance has recognized as key to the success of these and many other business initiatives. Digital Simulation enables entirely new designs to be investigated, performance and manufacturing issues to be understood on the computer, offering the opportunity to make informed decisions that directly impact balance sheets. Manufacturers spend millions of dollars every year on product quality issues such as parts not fitting together properly, scrap and rework. Variation causes a large percentage of expensive and time-consuming build problems and engineering changes. These problems can be avoided by using Visualization VSA and a well-defined Quality Management or Six Sigma process.




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Friday, May 14, 2004

Lifting the Lid: Six Sigma is no longer enough

From Forbes ... The program, known as Six Sigma, still retains a loyal, if not cult-like following among executives and some of their staff, who earn black belts and green ...

This article proposes that Six Sigma does not foster innovation which can fuel new product development and growth. While a constant focus on operational efficiency is not prudent, Six Sigma can be applied in a research and development program as DFSS, or Design for Six Sigma, to accelerate innovation and the new product development and commercialization processes...

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Sunday, April 25, 2004

Six Sigma Jobs: Manufacturing Engineer

From Quad City Times, IA ... Experience implementing Six Sigma process controls, lean manufacturing principles and automated handling of discrete components would be helpful ...

Master Black Belt example job qualifications...

This highly integral job / position will have a strong emphasis on Program Management and Instructional Design. Using your extensive experience with Lean Enterprise and Design for Six Sigma you will be responsible for designing, developing and improving a wide variety of Six Sigma training courses and materials to ensure consistency, quality and effectiveness of Six Sigma training delivery. You will also act as a Master Instructor and will deploy Six Sigma training programs including master schedule and materials.

Maintain master schedule for all Six Sigma courses and coordination of instructor resources.
Manage training planning, registration, graduation and certification processes.
Manage material planning and allocation
Manage Six Sigma training budget
Specific Design and Development Responsibilities:
Develop and deploy Six Sigma Leader Program modules including: Championing Six Sigma Projects, Championing Six Sigma Behaviors, Leading Process Management, Championing Design for Six Sigma and Building a VOC System
Develop and manage program to retool all Black Belts in Lean Enterprise methods & tools
Manage development and deployment of DFSS training products)
Manage upgrades to all existing training courses & modules including Black Belt and Green Belt.
Evaluate and select E-Learning Products
Develop training & development approach to prepare BBs for MBB role and to further develop BBs beyond base Black Belt training
Collaborate with other Quest Diagnostics training organizations to integrate Six Sigma into current and planned courses

To qualify for this position you must possess:
An advanced degree (preferably within Engineering)
Black Belt certification required; MBB preferred
Extensive experience with Lean Enterprise and Design for Six Sigma
3-5 years experience within Six Sigma field
High degree of technical mastery of Six Sigma tools, methods and concepts
Six Sigma strategic deployment experience
Demonstrated training delivery/platform skills and training management skills
Demonstrated course development skills especially with Six Sigma Methodology and concepts
Excellent interpersonal communication skills
Proven coaching and mentoring skills
Proven experience with change leadership and project/program management

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Saturday, April 24, 2004

Six Sigma Conference: International Conferences in Chicago and in London to Address SIX SIGMA in Financial Services

NORWICH, England, /PRNewswire/ -- IXPERION are announcing this year's American and European Six Sigma in Finance conferences. The events are scheduled for April 20 & 21, in Chicago; and for 25 & 26 May, in London.

These 2 major events will respond to the ever-growing demand for an unbiased information platform to focus exclusively on Six Sigma for finance operations that are highly regulated and are dealing with substantial financial risks. Presidents, Vice Presidents, and Senior Six Sigma Leaders will gather in Chicago and in London to discuss how to reduce variation and enrich their strategies with Six Sigma tools.

"All senior quality practitioners speaking at the conferences see Six Sigma (Stockholm: SIGMb.ST - news) as a strategic management goal" explains Dr. Uwe Brunssen, Conference Director at IXPERION who are organising the event. " Six Sigma is increasingly accepted as the best approach to create clear deliverables and provide a universal internal language in the financial industry"

Organisations presenting at Six Sigma in Finance include:

GE Mortgage Insurance - Merrill Lynch (NYSE: MER - news) - Bank of America (NYSE: BAC - news) - HSBC (LSE: HSBA.L - news - msgs) - GE Corporate Payment Services - Zurich Financial Services (Virt-X: ZURN.VX - news) - Motorola - US Mint - Countrywide Financial (NYSE: CFC - news) - Lloyds TSB (LSE: LLOY.L - news - msgs) - JP Morgan Chase Asset Management - Wachovia - Capital One - Boston Financial Data Services - Wells Fargo Bank - Toshiba - Ceridian Benefits Services Inc. - Standard Register (NYSE: SR - news) - Depository Trust & Clearance Group - Marsh - Sun Microsystems (NASDAQ: SUNW - news) - Skandia (Stockholm: SDIA.ST - news) - NCR Finance - Britannic Assurance, and others.

Experts on a path-finding mission, and experienced Six Sigma practitioners will equally benefit from these high-calibre presentations developed for those who have the responsibility for delivering the best financial products to satisfied customers. Delegates can also register for interactive Six Sigma Workshops and Master classes at each conference, providing a perfect combination of theoretical knowledge and practical insights, such as Transactional Lean & Six Sigma, DfSS in Finance, Project Selection, and Creating a Voice of the Customer Infrastructure. (Early booking recommended, seating is limited).

IXPERION - Six Sigma Conferences is the principal conference company whose investigative research and market-based analyses enable international organisations to benefit from a distinctive pooling of Six Sigma expertise.

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Six Sigma DFSS Success: Seagate Earns Six Sigma Excellence Award From sixsigmaIQ

Disc Drive Leader Named Winner, Best DFSS Project Award

SCOTTS VALLEY, Calif., Feb. 23 /PRNewswire-FirstCall/ -- Seagate Technology (NYSE: STX - News), the world's leading disc drive company, has earned sixsigmaIQ's annual Six Sigma Excellence Award for the Best Design For Six Sigma Project. Seagate received the award for its project, "Deployment of Design for Six Sigma in Seagate's U Series Disc Drive." Other finalists for the award included projects from Ford Motor Company and Raytheon. A panel of experts from Motorola, Johnson and Johnson, ABB, Honeywell and Lockheed Martin considered the entries.

The sixsigmaIQ award is designed to reward best practices and spotlight exceptional innovation. According to a statement released by the organization, "The sixsigmaIQ excellence awards have been established to honor, recognize and promote Six Sigma projects that demonstrate true best practices and to expand and increase the uptake of Six Sigma methodology globally. Celebrating the highest achieving individuals, teams and projects in Six Sigma, these awards credit the hard work and dedication devoted by many to Six Sigma and the great results associated."

"Seagate's continuous focus on process, design and manufacturing improvements are helping us deliver what our customers want," said Steve Genheimer, Seagate vice president of Six Sigma. "Our continued investment in Six Sigma design, supply chain and manufacturing flexibility, and customer-focused business processes have solidified Seagate's position as a storage category leader. Seagate's greatest strength is its ability to respond quickly and intelligently to the change that is inherent across the industry."

"We're proud that Seagate's groundbreaking deployment of Six Sigma processes over the last several years has earned this recognition, and has had a positive impact on our ability to design products more effectively and deploy them more efficiently than ever before in the hard drive industry," said Dave Wickersham, Seagate executive vice president of Global Disc Storage Operations. "This highly acclaimed award, judged by and chosen from among some of the world's best companies, is a testimony to the ground-breaking DFSS effort, outstanding teamwork and leadership qualities exhibited by our research, design and deployment teams."

The award was presented at the Annual Six Sigma summit in Miami last month. An independent division of IQPC (International Quality & Productivity Center), sixsigmaIQ launched the awards program to recognize the real-world achievements that are resulting from Six Sigma implementation all over the world. It is the only Six Sigma awards program where industry judges industry.

The world's leading provider of six sigma conferences and summits, sixsigmaIQ is devoted to the promotion of Six Sigma improvement methodology through dialogue, meetings, exchange of best practice, original practitioner articles and project diaries.

Seagate is the worldwide leader in the design, manufacturing and marketing of hard disc drives, providing products for a wide range of Enterprise, PC, Notebook and Consumer Electronics applications. The Company is committed to delivering award-winning products, customer support and reliability, to meet the world's growing demand for information storage. Seagate can be found around the globe and at www.seagate.com.

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Six Sigma Healthcare: Premier Expands Agreement with Standard Register to Provide ...

From Business Wire (press release) ... Leveraging its deep industry expertise, innovative solutions, Six Sigma capabilities and leading technology, it is helping healthcare organizations enhance ...

Standard Register (NYSE:SR) is a leading information solutions company, with more than 90 years of innovation in improving the way business gets done in healthcare, financial services, manufacturing and other industries. The company helps organizations increase efficiency, reduce costs, enhance security and grow revenue by effectively capturing, managing and using information. Its offerings range from document and label solutions to e-business solutions to consulting and managed services. More information is available at www.standardregister.com.

First, what it is not. It is not a secret society, a slogan, or a cliché. Six Sigma is a highly disciplined process that helps us focus on developing and delivering near-perfect products and services. Why "Sigma"? The word is a statistical term that measures how far a given process deviates from perfection. The central idea behind Six Sigma is that if you can measure how many "defects" you have in a process, you can systematically figure out how to eliminate them and get as close to "zero defects" as possible. In fact, the goal of Six Sigma is to decrease defects to only 3.4 per million opportunities for a given product or service transaction. The Six Sigma approach has changed the way we work and everything we do in every product and design. Six Sigma is embedding quality thinking, process thinking, and associate engagement across every level and every operation.

Clients are the center of Fulfillment Services' universe of Six Sigma: they define quality. They expect performance, reliability, competitive prices, on-time delivery, service, clear and correct transaction processing, and more. In every attribute that influences client perception we know that just being good is not enough. Delighting our clients is a necessity. It is a MUST. Because if we don't do it, someone else will!

The Six Sigma quality approach requires us to look at our business from the client's perspective, not ours. In other words, we must look at our processes from the outside-in. By understanding the transaction lifecycle from the client's needs and processes, we can discover what they are seeing and feeling. With this knowledge, we can identify areas where we can add significant value or improvement from their perspective.

People create results. Involving all associates is essential to Fulfillment Services' Six Sigma approach. We are committed to providing opportunities and incentives for associates to focus their talents and energies on satisfying clients.

All of our associates will be trained in the strategy, basic statistical tools, and techniques of Six Sigma. Training workshops are offered at various levels:

Yellow Belt Training: Basic tool introduction to equip associates to participate in Six Sigma projects.

Black Belt and Green Belt Training: In-depth quality training that includes high-level statistical tools, basic quality control tools, action workout process, and flow technology training.

DFSS – (Design for Six Sigma) is a systematic methodology utilizing tools, training and measurements to enable us to design products and processes that meet client expectations and can be produced at Six Sigma quality levels.

DMAIC – (Define, Measure, Analyze, Improve and Control) is a process for continued improvement. It is systematically, scientifically, and factually based. This closed-loop process eliminates unproductive steps, often focuses on new measurements, and applies technology for improvement.

Six Sigma – A vision of quality which equates to only 3.4 defects per million opportunities for each product or service transaction; striving for perfection.

Control Chart – Monitors variance in a process over time and alerts the business to unexpected variance which may cause defects.

Defect Measurement – Accounting for the number or frequency of defects that cause lapses in product or service quality.

Pareto Diagram – Focuses on efforts or the problems that have the greatest potential for improvement by showing relative frequency and/or size in a descending bar graph. Based on the proven Pareto principle: 20% of the sources cause 80% of any problems.

Process Mapping – Illustrated description of how things get done, which enables participants to visualize an entire process and identify areas of strength and weaknesses. It helps reduce cycle time and defects while recognizing the value of individual contributions.

Root Cause Analysis – Study of the original reason for nonconformance with a process. When the root cause is removed or corrected, the nonconformance will be eliminated.

Statistical Process Control – The application of statistical methods to analyze data, study, and monitor process capability and performance.

Tree Diagram – Graphically shows any broad goal broken into different levels of detailed actions. It encourages team members to expand their thinking when creating solutions.

Black Belt – Leader of a team responsible for measuring, analyzing, improving, and controlling key processes that influence customer satisfaction and/or productivity growth. Black Belt is a full-time position.

Control – The state of stability, normal variation, and predictability. Process of regulating and guiding operations and processes using quantitative data.

CTQ: Critical to Quality (Critical "Y") – Element of a process or practice which has a direct impact on its perceived quality.

Client Needs and Expectations – Needs, as defined by clients, which meet their basic requirements and standards.

Defects – Sources of clients' irritation. Defects are costly to both clients and to manufacturers or service providers. Eliminating defects provides cost benefits.

Green Belt – Similar to Black Belt but not a full-time position.

Master Black Belt – First and foremost teachers. They also review and mentor Black Belts. Selection criteria for Master Black Belts are quantitative skills and the ability to teach and mentor. Master Black Belt is a full-time position.

Variance – A change in a process or business practice that may alter its expected outcome.


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Saturday, April 10, 2004

Six Sigma DFSS: Honeywell Life Science Expertise Takes Center Stage

From Business Wire (press release) ... Honeywell's Design for Six Sigma approach ensures the technology underlying these products and services meet the needs of life science customers. ...

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Tuesday, April 06, 2004

DFSS: Samsung presents new 10 hour Fuel Cell Notebook

From Fuel Cell Today, UK ... such as complex computer simulations and sample and process analysis as well as providing training and consulting for DFSS (Design For Six Sigma) for the group ...

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Saturday, April 03, 2004

Empowering Engineers to Generate Six-Sigma Quality Designs

From National Renewable Energy Laboratory ... ABSTRACT: Although great advances have been made over the last two decades in the product development process, tradition and experience still govern many design decisions. The need for innovative tools is apparent now more than ever as the design team tries to cope with multiple requirements such as cost, performance, six-sigma quality, styling, packaging, safety, durability, environmental impact, etc. A DFSS technique that integrates FEA and probabilistic and robust design tools within the CAD environment is presented. An example from the automotive industry that demonstrates the process and how engineering quality into designs positively impacts the
bottom line is presented...

The need for innovative tools is apparent now more than ever as more complex design requirements are surfacing such as cost, performance, safety, quality, time to market, short life cycle, environmental impacts, WOW aesthetics and major changes in industries' business models...

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DFSS Success: Improving Battery Thermal Management Using Design for Six Sigma Process

Abstract: Battery thermal control is an important factor for achieving desired performance and calendar life for multi-cell batteries in hybrid electric vehicles. Automakers and their battery suppliers are paying increased attention to battery thermal management, especially with regard to life and related warranty costs. A robust design for thermal management is needed to ensure that certain parameters remain within design specifications under a variety of ambient and load conditions. For example, cells/modules in a pack must remain below a maximum temperature, temperature differences between cells must be below a desired value, and parasitic power must not exceed a designed value. Finite element thermal analysis, along with optimization and design for six sigma processes were used to evaluate alternatives that reduce temperature distribution and improve overall temperature uniformity among cells. A transient thermal analysis was also performed using the FreedomCAR 40kW power-assist profile and the thermal response for various flow rates was presented. These methods showed how variation in input parameters and
conflicting design constraints could be accounted for when designing battery thermal management systems. For this paper, we modeled a Panasonic prismatic NiMH module with air-cooling, but the techniques can be applied to any battery configuration...

... This paper examined a process of using design for six-sigma to improve the robustness of battery thermal management for hybrid electric vehicles. We used finite element thermal analysis, along with optimization and design for six sigma processes to evaluate alternatives for reducing temperature
distribution and improving overall temperature uniformity among cells over the range of battery operation and conditions while minimizing parasitic losses. The methods presented show how variations in input parameters and conflicting design constraints can be accounted for when designing battery thermal management systems ...

More on Design for Six Sigma...

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