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The Sixth Sigma: Achieve Breakthrough Performance Using Six Sigma

Wednesday, June 25, 2008

Toyota Production System in Healthcare

Learn about the application of lean principles and TPS in the healthcare industry. ...

... "The 2nd Annual Summit on Deploying the Toyota Production System & Lean Healthcare in Hospitals, When: Jun 25, 2008, Where: Hilton San Francisco, San Francisco, CA " ...


Via : Summit on Deploying the Toyota Production System in Hospitals

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Monday, June 23, 2008

Lean Process Mobility for the Shop-Floor

Lean business processes integrated with mobility offer efficiencies on the shop floor for manufacturers. ...

... "While thousands of companies have used the tools of Lean such as Value Stream Mapping to re-engineer business process, rarely did those analyses well-consider the possibilities of mobile, connected workers. " ...


Via Supply Chain Digest: Mobility

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Wednesday, March 26, 2008

Develop Lean Leaders

In Appleton, Wisconsin, the Lean Leadership Series starts in April. ...

... "The Lean Leadership Development Series is offered by the Wisconsin Manufacturing Extension Partnership (WMEP) in cooperation with Fox Valley Technical College. WMEP experts will lead the sessions that meet from 8 a.m. until noon, Tuesdays, April 22 through May 20 at the D.J. Bordini Center, Fox Valley Technical College. " ...


Via Wisconsin Business: Lean Leadership Series

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Thursday, March 13, 2008

Lean Visual Management

5S principles and visual management ...

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Wednesday, February 20, 2008

Lean Kaizen Techniques for Pharma

The pharmaceutical industry is undergoing a transformation where Six Sigma, lean, and kaizen methods can be used to instill the discipline necessary to achieve operational efficiencies and accelerate new product development. This article discusses techniques for blending the methodologies in the improvement process, such as the project charter and selection steps. ...

... "One approach is to integrate the chartering activity from the Six Sigma roadmap at the outset of the Kaizen blitz. The chartering exercise is crucial at the beginning of a Lean Kaizen in order to establish clear project success metrics, definition, expectations, communication, and milestones. " ...


Via Pharmaceutical Processing: Lean Kaizen

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Sunday, February 10, 2008

Lean Manufacturing Flow Simulation

Simulation of lean flow system. ...

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Lean Dentistry

Local dentist uses lean techniques to streamline his office processes, delighting customers, and achieving recognition by the Shingo Prize. ...

... "For the dental office, this means small things - like arranging sterilization areas in a way that minimizes steps - as well as large things. One of the biggest differences at Bahri's office, for example, is that patients don't move from room to room or have to deal with multiple appointments ... " ...


Via Florida Times-Union, Jacksonville: Business Lean Success Story

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Monday, December 10, 2007

Lean Kaizen Bootcamp

Lean Learning Center is offering a number of lean classes, such as a kaizen bootcamp, during 2008. ...

... "Lean Kaizen Workshop Boot Camp, a five-day, hands-on program with the majority of time spent at a manufacturing site; " ...


Via The Fabricator: Lean Learning Center Schedule

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Saturday, December 08, 2007

Lean Software Support Visual Workplace

BubbleQuest offers a number of software modules, such as people, measures, organization, improvement, and training aids, that enable the implementation of lean techniques and kaizen improvements. ...

... "Kaizen is the process of continuous improvement using small, sustainable steps. The focus is on achieving small sustainable improvements by identifying & reducing sources of waste. " ...


Via Bubble Quest: Kaizen

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Wednesday, November 14, 2007

Lean Manufacturing Measurement Strategy

Ethanol industry confronts challenges in manufacturing yield through the use of Six Sigma and lean manufacturing techniques. Establishing measurements of baseline performance and measuring improvements and sustaining improved performance is key to these methodologies. ...

... "Process improvement methodologies, such as lean manufacturing and Six Sigma, are fundamentally measurement-based strategies that seek to maximize productivity while eliminating variation. In fact, measurement is both the second and fifth step of the Six Sigma DMADV (define, measure, analyze, design and verify) process. " ...


Via Ethanol Producer: Measurement Automation Strategy

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Saturday, November 10, 2007

Gerber Lean Manufacturing System

Gerber appoints experienced leader and lean consultant to its head operations position. This position will continue to dirve adoption of Gerber's lean initiative. ...

Gerber Lean System

... "He has 26 years experience in high technology aerospace and commercial manufacturing, including 17 years with United Technologies' Sikorsky Aircraft Division, where he played a pivotal role in Sikorsky's Lean transformation. Mr. Mele was also a partner with Accenture, where he consulted global high technology manufacturing firms in planning and execution of end-to-end business transformations. Mr. Mele holds an MBA from the University of Connecticut, an MS in Computer and Information Science from the University of New Haven and is a graduate of the Harvard Business School Program for Management Development. " ...


Via Gerber Scientific: Senior Vice President, Operations

Aviation Today: Sikorsky: "We will examine a key part of that plan - the company's efforts to adopt lean manufacturing and overhaul its production processes ... "



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Saturday, October 20, 2007

Lean Education

Kids are provided exposure to lean methods as they explore career options. ...

... "The new language is part of a Japanese-inspired, lean manufacturing philosophy that helps companies produce products with the least amount of labor, equipment, materials and power ... " ...


Via Sauk Valley: Education

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Wednesday, October 17, 2007

Kaizen and IT-enabled Processes Expected to Make Healthcare More Efficient and Effective

Lean practices are applied to healthcare in the UK as management systems are improved. ...

UK healthcare systems are improved using kaizen methods

... "The Kaizen problem-solving system will also be applied to the turnaround time for lab tests, such as biopsy samples, which will help speed up diagnoses. Much of the work is likely to involve better use of IT systems ... " ...


Via The Scotsman: NHS Lothian

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Sunday, October 14, 2007

Lean Manufacturing is Music to their ears

Musical instrument manufacturing benefits from a dose of lean, as the workforce is educated on the principles and techniques. ...

... "But D'Addario's bigger plan to increase profitability lies in his Toyota-inspired lean manufacturing initiative. The company is putting 12 employees, who volunteered to become lean champions, through about 400 hours of training ... " ...


Via Newsday: Reinvention

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Sunday, September 23, 2007

Sybron Lean Manufacturing Builds on Danaher Business System

Sybron emphasizes operational efficiency through application of Danaher Business System, based on lean manufacturing principles. ...

Danaher Business System is based on kaizen and lean principles

... "Sybron has adopted principles known as Danaher Business Systems, which he called a playbook to make the company run as a more efficient team. It's centered on kaizen, a quality improvement process that grew out of the teaching of W. Edwards Deming. " ...


Via Orange County Business Journal: Sybron

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Thursday, September 13, 2007

Lean Manufacturing Commitment Drives Program

Boeing Space and Intelligence Systems division manages global positioning program, GPS IIF, using lean techniques. ...

... "The performance of these subsystems is a testament to our process-based management and to our lean manufacturing commitment, and GPS IIF fully meets the specifications set forth by our U.S. Air Force customer and places us firmly on track to deliver the satellite for the first launch in 2008. " ...


Via Boeing: Boeing Builds First GPS IIF Satellite

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Friday, August 24, 2007

Lean Warehouse Through Wireless Processes

Lean work processes in the warehouse are enabled by wireless technology. ...

... "The basic principles of Lean Manufacturing date back at least to the 18th century. In Poor Richard's Almanack, Benjamin Franklin wrote, He that idly loses 5s. " ...


Via Plant Services: Lean Warehouse

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Sunday, August 19, 2007

Lean Workshop Series Upcoming

Info session on lean workshop coming up this week. ...

... "An information session about a coming Lean Certificate Workshop Series is scheduled for 8-9:30 a.m. Thursday at the Business Assistance Center, 2701 Larsen Road. " ...


Via Green Bay Press-Gazette: Lean workshop

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Saturday, August 18, 2007

Lean Quick Changeover

The lean workcell requires the ability to accomodate quick changeovers. ...

... "In fact, the ability to change the process and go from good part to good part as quickly as possible is a must. The faster the changeover, the less production time is lost. " ...


Via Electronics Supply & Manufacturing: Lean Principles

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Monday, July 09, 2007

Boeing Dreamliner Lean Process

Boeing San Antonio will support the Dreamliner after launch with modification. ...

... "We've become successful in eliminating waste through lean manufacturing processes, she says. We've implemented a lot of procedures to make it efficient or cost-efficient (to keep planes operational). " ...


Via San Antonio Business Journal: Boeing Dreamliner

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Wednesday, June 20, 2007

Lean Through The Value Stream

Lean is not just relegated to the plant floor. ...

... "If you're going to consistently beat your competition to market on this newly expanded, worldwide playing field you've got to spread Lean throughout your entire value stream. " ...


Via InformationWeek: Infor on Lean Supply Chain

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Sunday, June 10, 2007

Florida Lean Manufacturing Imperative

Manufacturing training offers opportunity for workers to challenge themselves. Workers that can think and embrace a quality mindset are positioned for success. ...

Lumedyne sees benefits of lean

... "When Lumedyne implemented the Lean Manufacturing process, its production increased from five units per week to 15 units in three days, Rhoden said. " ...


Via St Petersburg Times: Manufacturing Training

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Wednesday, May 30, 2007

IBM Lean Organization Changes

IBM deploys lean into its enterprise, which results in some pruning of the organization. ...

... "IBM, however, confirms that Lean is simply a Six Sigma business practices effort that has nothing to do with layoffs. Lean is a collection of Six Sigma business processes used by a number of leading companies to improve speed, quality and responsiveness to customers ... " ...


Via The Register: IBM Redefines With Lean

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Monday, May 28, 2007

Lean Logistics Services

Menlo Worldwide receives the Global Institute of Logistics' Award of Excellence for outstanding contribution to the development of Logistics Service Provision (LSP). ...

... "According to the Institute, Menlo was selected because of its success in applying the principles of Lean manufacturing to the LSP sector. After reviewing a considerable amount of data, the Institute was convinced that Menlo had developed an operating model and a best practice that provided an excellent benchmark for other LSPs to emulate. Additionally, Menlo significantly improved its customers' efficiency, service and overall supply-chain performance.

The Lean concept uses a company's employees to discover ways to remove waste from processes by drawing on the expertise and knowledge of people who perform the work. Employees are given a framework within which to work, and problem-solving tools enabling them to analyse work processes, identify wasteful and unnecessary practices and develop plans to improve efficiency and reduce costs. Essentially, Lean manufacturing methodologies applied in the supply chain allow for the continuous removal of cost from warehousing and logistics operations leading to improved financial returns for both the customer and the logistics provider. " ...


Via Menlo Worldwide: Menlo Worldwide Named Supplier of the Year by MAQUET, Inc.

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Sunday, May 20, 2007

Reinvent Automotive Production Through Lean Manufacturing

Does the Chrysler sale offer opportunity to challenge Toyota for lean leadership? Will private capital have the patience for long-term methodologies, like kaizen and lean? We shall see. ...

... "And it is the chance of a lifetime for a car company to reinvent itself, to out-Toyota Toyota in lean manufacturing and vehicle quality. " ...


Via USATODAY: Chrysler Sale

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Wednesday, May 02, 2007

Equipment and Automation Support Lean Manufacturing

Specific manufacturing equipment can support a lean implementation. ...

... "Achieving the beginning stages of lean is fairly easy; it's taking it to the next level that requires hard work, dedication, and in many cases, the right equipment. " ...


Via Hoist: Lean Technology

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Tuesday, April 03, 2007

Organizational Development Supports Lean Initiative

Companies are well-served by investing in their talent - recruiting, retaining, and aligning to enterprise initiatives. ...

AEP invests in educating their workforce on their key initiatives, such as lean

... "At AEP, when a new approach is being introduced, such as lean manufacturing, everyone in the facility has some level of training to have a company-wide knowledge base. " ...


Via Connecticut Business Journal: Create Employee Connection to Your Organization

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Monday, March 19, 2007

Project Portfolio Management: SixSigma Lean Initiatives

Brambles selects Instantis EnterpriseTrack software to manage its Six Sigma, Lean, and IT project portfolios. Per Julie Brignac, Brambles Vice President ...

... "EnterpriseTrack allows us to easily configure multiple strategic project portfolios, each tailored to meet our specific needs. EnterpriseTrack is being deployed globally within the company's Quality organizations initially. We were able to communicate our requirements to the Instantis services team, and they had us up and running relatively quickly, added Brignac. " ...


Instantis support Six Sigma with portfolio management

Via Instantis: Achieve Performance Excellence

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Sunday, February 18, 2007

Lean Automotive Is Relevant Today As 17 Years Ago

Lean manufacturing principles are as relevant today, as when introduced years ago. Ford, GM, Chrysler need a refresher course. ...

... " ... it seems fitting that The Machine That Changed the World, the seminal 1990 book on lean manufacturing as practiced by Toyota Motor Corp., is now being reissued. " ...


Via Detroit Free Press: Automotive Challenge

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Monday, January 22, 2007

NewJersey Lean Manufacturing Supports Business

NJ manufacturing takes advantage of lean concepts through the NJMEP. The NJ program has a course coming up on February 8 - Principles of Lean Manufacturing with Live Simulation. ...

... "The program advocates lean manufacturing, whose main tenet is that the processes used to produce things can be made more efficient and therefore more profitable. " ...


Via New Jersey Business: NJ Lean Manufacturing Support

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Saturday, January 20, 2007

Lean Supply Chain: Inherent Risks

Lean manufacturing and kanban inventory pull creates higher risks in the supply-side of the supply chain. Understand your risks and prepare for events. ...

... "Meanwhile, lean manufacturing, globalization and supplier rationalization initiatives have dramatically increased companies' exposure to the risk of supplier instability, shrunk time-to-respond, and decreased visibility. " ...


Via line56: Link

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Sunday, January 14, 2007

Lean Cell Concepts: Make-to-Order



Stollenwerk shoe manufacturing stays on-shore and uses lean concepts to better manage working capital and remains globally competitive through operational efficiency. ...

... "Thanks to the introduction of lean manufacturing and cell concepts, the company can make a pair in seven hours. Shoes are made to order, with the inventory of finished products kept very low. " ...


Via Milwaukee Journal Sentinel: Link

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