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The Sixth Sigma: Achieve Breakthrough Performance Using Six Sigma

Tuesday, January 05, 2010

Six Sigma Aircraft Systems

PhotoEtch embraces Six Sigma and lean to redesign its manufacturing processes while lowering work capital requirements through lower days of inventory. ...

... "To help implement lean principles and cellular manufacturing, it has three managers certified as Six Sigma green or black belt and are skilled, lean experts. " ...


Via Manufacturing Digital: Photo Etch

PhotoEtch Lean Application in Action (PDF): "The contractors were given thorough training and a set of visual work instructions to eliminate errors. The manufacturing work cell had a takt time of 20 minutes. "

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Sunday, November 22, 2009

Donaldson Kaizen Optimizes Business for Future with Operational Efficiency

Bill Cook, Donaldson's Chairman, President and CEO discusses the company's results and how it is positioned to operate in the future business environment. Donaldson reported a decrease in sales and earnings but is experiencing sequential operating improvements. The company is deploying a kaizen culture in project portfolio fashion to drive operational efficiency broadly in its products, procurement, and business processes. Donaldson sees its kaizen strategy as a platform for shifting the business to a new level of performance, optimized to compete in the future. ...

... "However, given that we’re expecting a gradual economic recovery rather than a strong V-Shaped one, we will continue to focus on our cost control initiatives to ensure that we balance our expenses with our current and projected business levels. Under our corporate philosophy of Kaizen or continuous improvement, we have dozens of project teams working across our organization to further reduce costs and improve our operating efficiencies, in our product designs, in our purchase materials, manufacturing processes, and our operating departments. Our objectives include not only managing today’s costs, but also optimizing our business for the future. We also have on going return on investment initiatives focused on implementing long term improvements in our working capital utilization specifically inventory, accounts payable and accounts receivable. All this work has paid big dividends so far and will continue to do so. " ...


Via Seeking Alpha: Donaldson Company Management Earnings Discussion

Company facts: Donaldson Company, Inc., headquartered in Minneapolis, is a leading worldwide provider of filtration systems and replacement parts.

Donaldson energy efficiency program uses these techniques to identify opportunities: Donaldson Lessons Learned and Case Study for Energy Efficiency (PDF): "Process to identify opportunities: Six Sigma, Kaizen/Lean utility Audits, Leased Building Audit, HQ Campus formal Process Efficiency program. "

Donaldson creates and sustains its kaizen / lean culture through education and engagement. Recent Donaldson employee and now lean consultant, Mack Story, shares his experiences at the company, where he developed internal lean certification program and engaged with the manufacturing workforce through training and kaizen events: Mack Story - LinkedIn. Karl Johnson, who was an operations manager at Donaldson during his career, managed Six Sigma black belts and engaged in a number of improvement activities as a routine part of his role: Karl E Johnson - LinkedIn: Lean Techniques, Six Sigma Projects, 5S Improvements, Kaizen events, for example.

Donaldson Filtering

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Monday, October 26, 2009

Kaizen Events Target Operational Efficiency at Donaldson

Management discusses Donaldson Company performance and repositioning the operating costs for the revised business forecast. Donaldson is using a portfolio of kaizen-driven project to impact operational efficiencies. ...

... "Under our corporate philosophy of Kaizen, or continuous improvement, we have dozens of specific projects working across our organization to further reduce costs and improve our operating efficiencies in our product designs, purchased materials, our manufacturing processes and our operating departments. Our objective includes not only managing today’s cost but also optimizing our business for the future. We also have ongoing return on investment initiatives focused on implementing long-term improvement in our working capital utilization ... " ...


Via Seeking Alpha: Donaldson Company Earnings Call

Donaldson business relies on kaizen tactics

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Sunday, October 25, 2009

Eagle Window Lean Processes

Anderson's Eagle line will focus on lean manufacturing process as executives realign to new structure. ...

Eagle lean manufacturing program will focus on windows

... "She will lead Eagle through lean manufacturing processes and continue to elevate the company's products in the upper premium window category. " ...


Via Telegraph Herald: Business Moves

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Saturday, October 24, 2009

Manufacturing Process Control

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Tuesday, September 22, 2009

Higher Efficiency Mask Manufacturing Through Open Data Standard

Mentor Graphics and Applied Materials collaborate on the deployment of OASIS.MASK data format for mask manufacturing, using the standard to produce Applied Aera2 advanced mask inspection system using Mentor Graphics mask data preparation software technology. ...

... "OASIS.MASK (Open Artwork System Interchange Standard for Photomasks) is an open standard interchange format used to represent and express chip level physical and mask layout data. The OASIS.MASK format reduces the size of mask data files by approximately one-half, eliminating the file transfer bottleneck between software tools and mask manufacturing equipment – a key benefit with today’s near-terabyte file sizes. As an open interface, it enables the same data file to be used for pattern generation, metrology and inspection, simplifying mask manufacturing process flows by eliminating complex format conversion steps. " ...


Via Mentor Graphics: OASIS.MASK Open Data Standard for Higher Efficiency Mask Manufacturing

Mask manufacturing

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Saturday, August 01, 2009

Manufacturing in the nano-Cosmos at AMD

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Thursday, July 30, 2009

India Lean Manufacturing Scheme

Indian government will invest in lean principles for its small business sector to increase competitiveness. ...

... "The objective of this scheme is to enhance the manufacturing competitiveness of the micro, small and medium enterprises (MSMEs) by applying lean techniques to identify and eliminate waste in the manufacturing process. " ...


Via UTVi: Lean Manufacturing

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Sunday, February 01, 2009

Lean Is Easy to Grasp

Assembly Line by urbangarden on Flickr
While the concept of lean is easy to grasp, implementing it is a journey. Industry has yet to fully leverage its benefits. ...

... "At its most fundamental level, a lean approach to manufacturing entails just what you'd expect: stripping away the excess. Going lean means cutting costs and boosting efficiency at every stage of the manufacturing process. " ...


Via DC Velocity: Lean up your act

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Tuesday, January 13, 2009

Six Sigma Supply Chain Visibility

SAP Future Factory
Manufacturers will shift their strategies to more efficient supply chains and will enable Six Sigma improvement programs through line-of-sight visibility to performance. ...

... "Pike argues supply chain visibility is becoming even more critical with the merging of lean manufacturing and six sigma drivers, which seek to identify and remove the causes of defects and errors in manufacturing processes. " ...


Via Logistics, Australia: Adaptive Supply Chain

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Tuesday, November 25, 2008

New Manufacturing Trends

Jim Carroll speaks from Sydney Australia keynote. ...

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Monday, September 08, 2008

Robotics Automation in Manufacturing

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Monday, August 11, 2008

Cycle Time Reduction using Lean Manufacturing on the Line

Boeing implements lean practices into its manufacturing processes, called the pulse line, for satellite production. ...

Boeing Satellite Manufacturing

... "New work cells, new tooling, standard work-planning packages and lean manufacturing processes will reduce the total build time per satellite and increase the number of vehicles moving through the line at one time, according to the company. " ...


Via Inside GNSS: Boeing Pulse Line

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Thursday, April 03, 2008

Bluefinder Manufacturing Design

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Wednesday, January 23, 2008

Plasma TV Manufacturing Overview

Hitachi factory tour ... see any lean flow techniques? ...





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Saturday, January 05, 2008

Six Sigma Supports Manufacturing Expansion

Boston-Power will expand production of next-generation Lithium-ion batteries for notebook computers through a partnership with GP Batteries. ...

Manufacturing partner uses Six Sigma to power its processes

... "Sonata will be produced in GP Batteries' state-of-the-art facilities in Taiwan. There, it will benefit from Six Sigma manufacturing processes and a unique, real-time quality control feedback and management system that is proprietary to Boston-Power. " ...


Via Boston Power: Manufacturing expansion of next-generation Sonata notebook computer battery

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Tuesday, October 02, 2007

Lean Career Perspective

Engineer shares perspective on career, education, and industry. ...

... "Today products can be produced at far lower costs, thanks to engineering tools like Lean Manufacturing and Six Sigma, both concepts are applied to identify and eliminate waste in a manufacturing process. " ...


Via The Morning Sun: 10 questions

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