The Sixth Sigma: Achieve Breakthrough Performance through Six Sigma, Lean Six Sigma, and Lean Source Inspection

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Lean Source Inspection

Breakthrough Performance for Your Organization

Implement Lean Source Inspection to eliminate errors before they become defects in your enterprise.  How do you leverage inspection techniques in your business processes?

 

Glossary of Terms...    Source inspection is preferred to informative inspection because remedial action can be taken before a defect is produced. See preemptive process inspection. ...

Lean Building Blocks ...     ... In lean manufacturing environments, inspection (and product rework) are accommodated ... Source inspection to catch errors before they become defects; 100 percent ...

Poka-Yoke: Mistake-Proofing as a Preventive Action     File Format: PDF/Adobe Acrobat   ... Under a source-inspection system, poka-yoke devices are employed to ensure that the optimal conditions for error-free production exist and, in fact, prevent ...

Lean Manufacturing Workshops...    Poka Yoke. Poka Yoke is a part of the Lean toolkit that enables organizations to produce services or goods using source inspection and the Poka Yoke System. ...

 Poka Yoke...    Poka Yoke is a part of the Lean toolkit that enables organizations to produce services or goods using source inspection and the Poka Yoke System. ...

Good Plants Are Easily Identified - lean ...     ... And 100 percent source inspection performs checks at the source of any defect; prompting ... So efforts at lean manufacturing continue as a never-ending cycle. ...

Creating a Lean Six Sigma Organization ...    ... File Format: PDF/Adobe Acrobat  ... in lean production emphasize the concept of zero quality control (ZQC). A ZQC system includes mistake proofing (poka-yoke), source inspection (operators ...

Problem statement...    all of the process standard deviations by a fixed percentage until the predicted cost for bad parts equaled the total cost for the source inspection method. ...

Manuscript Abstract...    ... Failsafing devices (or poka-yoke devices) are used to inspect the conditions for high quality production (source inspection) or for inspecting work as it is ...

Error Proofing and Poka Yoke Techniques...    ... production. Source inspection is preferred to informative inspection because remedial action can be taken before a defect is produced. ...

DCMC leads the way in redesigning source acceptance policies...    The evaluation included a full accounting for government steps and costs in the source inspection process and a comparison with alternative methods. ...

 

Our Lean Source Inspection Knowledge Base

 

  • The Lean Manufacturing Pocket Handbook by Kenneth Dailey

  • Lean Manufacturing Implementation: A Complete Execution Manual for Any Size Manufacturer by Dennis P. Hobbs"

  • Lean Manufacturing for the Small Shop by Conner B. Gary"

  • Lean Manufacturing: A Plant Floor Guide by John Allen "

  • Lean Manufacturing: Tools, Techniques, and How to Use Them by William M. Feld

  • Finding Profit: The Lean Manufacturing Journey to Profit for the Job Shop by John Macchia

  • Lean Six Sigma for Service : How to Use Lean Speed and Six Sigma Quality to Improve Services and Transactions by Michael L. George

  • Lean Six Sigma : Combining Six Sigma Quality with Lean Production Speedby Michael L. George "

  • Implementing World Class Manufacturing - Shop Floor Manual (Includes Lean Manufacturing) by Larry Rubrich"

  • Implementing Lean Manufacturing Techniques: Making Your System Lean and Living With It by Julian Page "

  • Lean Machines: Learning From the Leaders of the Next Industrial Revolution by Richard A. McCormack

  • Learning to See Version 1.3 by Mike Rother

  • The Kaizen Blitz: Accelerating Breakthroughs in Productivity and Performance by Anthony C. Laraia

  • Quick Response Manufacturing: A Companywide Approach to Reducing Lead Times by Rajan Suri

  • Poka-Yoke: Improving Product Quality by Preventing Defects (Improve Your Product Quality!) by Nikkan Kogyo Shimbun

  • 5S for Operators: 5 Pillars of the Visual Workplace (For Your Organization!) by Hiroyuki Hirano

  • The Visual Factory: Building Participation Through Shared Information (See What's Happening in Your Key Processes--At a Glance, All) by Michel Greif"

  • A Revolution in Manufacturing: The Smed System by Shigeo Shingo"

  • Zero Quality Control: Source Inspection and the Poka-Yoke System by Shigeo Shingo

  • Our Favorite Lean Source Resources

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